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Kumaravel Ganeshan
Thiruvannamalai
Summary
Dynamic Manufacturing Engineer with over 5 years of expertise in the aerospace sector, specialising in the development and optimisation of manufacturing processes for metallic components. Proven ability to enhance operational efficiency through meticulous process planning, effective root cause analysis, and the implementation of corrective actions. Skilled in creating comprehensive documentation, including manufacturing instructions and visual aids, while fostering continuous quality improvement initiatives. Adept at managing raw material estimation and procurement, ensuring streamlined operations and adherence to industry standards. Committed to delivering high-quality results and driving innovation in manufacturing practices.
Overview
5
5
years of professional experience
Work History
Manufacturing Engineer
Mahindra Aerospace Private Limited
Bengaluru
04.2025 - Current
- Engineered and executed manufacturing processes to optimize production efficiency.
- Facilitated collaboration among cross-functional teams to address engineering challenges and enhance product quality.
- Executed root cause analysis to pinpoint process inefficiencies and propose corrective measures.
- Established and updated comprehensive documentation for manufacturing procedures to ensure adherence to industry standards.
- Spearheaded continuous improvement initiatives to enhance operational efficiency and minimize waste.
- Mentored junior engineers on best practices in manufacturing processes and safety protocols.
- Created comprehensive technical documentation, including standard operating procedures, work instructions, and engineering drawings.
- Enhanced manufacturing efficiency by optimizing production processes and adopting lean methodologies.
- Diagnosed issues and implemented targeted solutions to rectify defective components, assemblies, and systems.
- Supervised the development and implementation of the Airbus Helicopters H130 program.
- Directed development and upkeep of manufacturing process documentation, encompassing routing sheets, operation sketches, and process flows for helicopter structural components.
- Created and finalized manufacturing instruction sheets (MIS) and operation sheets to enhance production efficiency.
- Leveraged CATIA V5 to ensure precise execution of production processes.
- Evaluated complex aerospace engineering drawings and GD&T requirements to define manufacturing processes and establish critical dimensional controls.
- Oversaw preparation and maintenance of manufacturing bills of materials (MBOM), routings, and part traceability in SAP HANA.
- Oversaw first article inspection (FAI) documentation and execution processes.
- Ensured adherence to AS9100 aerospace quality standards through rigorous compliance measures.
- Conducted root cause analysis (RCA) and executed corrective actions within Material Review Board (MRB) processes.
- Developed framework to systematically address non-conformance issues.
- Conducted gap analysis and executed process improvements to enhance operational efficiency.
- Optimized manufacturability processes to drive productivity improvements.
- Spearheaded technical support initiatives for shop floor teams, ensuring prompt resolution of process issues related to helicopter structural components.
- Managed production metrics, machine utilization, and part status through accurate reporting systems.
Manufacturing Engineer
TATA SIKORSKY AEROSPACE LTD
Hyderabad
11.2020 - 08.2025
- Directed process planning initiatives for sheet metal fabrication operations.
- Oversaw validation of parts and processes on shop floor to uphold quality standards.
- Assisted in creating planning documents, including manufacturing instruction sheets, internal drawings, and operation sketches. Supported production processes by developing work instructions and visual aids. Helped prepare tool order forms and guidelines for tool usage.
- Spearheaded cross-functional collaboration to diagnose root causes of product and process deviations.
- Led development of raw material estimation and procurement tools, including block templates and standard tool requirements.
- Directed execution of internal and customer stop orders within plant operations.
- Oversaw execution of 250 metallic parts for C130J and AH64 fuselage validation.
- Implemented kaizen initiatives to optimize efficiency in manual drilling operations.
- Achieved 95% first-time accuracy in manufacturing engineering processes through meticulous quality control.
Education
Diploma - Mechanical Engineering
Ramakrishna Mission Polytechnic College
Mylapore 04-2020
SSLC -
Govt High School
Vayalamoor03-2017
Skills
Assisted in production line operations to maintain workflow efficiency Supported quality control measures to ensure product standards Collaborated with team members to meet daily manufacturing goals
Demonstrated expertise in aerospace industry principles and practices
Spearheaded initiatives for continuous quality improvement across operational processes
Implemented corrective and preventive action strategies to enhance operational efficiency
Led manufacturing engineering initiatives to optimize production processes
Sourced and managed procurement of raw materials for production processes
Oversaw drilling operations to ensure efficiency and safety standards were met
Demonstrated advanced drawing skills through various artistic projects
Assisted in creating visual aids to enhance presentations Supported team members in developing engaging graphics Contributed to the design of informative materials for effective communication
Oversaw procurement management processes to ensure efficient resource allocation
Demonstrated expertise in engineering principles and practices
Executed geometric dimensioning and tolerancing to ensure precision in engineering designs
Utilized CATIA to design and develop three-dimensional interactive applications
Spearheaded initiatives to drive industrialisation processes across various sectors
Implemented SAP HANA solutions to enhance data processing efficiency
Demonstrated proactive self-motivation to achieve personal and professional goals
Languages
Tamil
Bilingual or Proficient (C2)
English
Advanced (C1)
Telugu
Intermediate (B1)
Timeline
Manufacturing Engineer
Mahindra Aerospace Private Limited
04.2025 - Current
Manufacturing Engineer
TATA SIKORSKY AEROSPACE LTD
11.2020 - 08.2025
Diploma - Mechanical Engineering
Ramakrishna Mission Polytechnic College
SSLC -
Govt High School