Vattappillil Vinay Varghese

• testing and inspection of traction products
• co-ordination with inspectors, inspection documents, plan of testing.
• meet specified testing and dispatch goals.
• engineers shift duties plan.
• Healthiness of Test set-up with assistance of maintenance dept and calibration of the testing equipment.
• Conduct of RCA (Root Cause Analysis) of all shop floor & field failures and preparation of CAPA.
• Prepare MIS for testing of products released.
• Provide assistance to R & D team for development of new products
• Provide assistance to servicing team for training & getting spares cards for field.
• Deliver flawless production i.e. warrantees failure performance less than 20% in the field & defect-free installation of units. Ensure quality deficiency score > 95%
• Reduce On Time Delivery period by 10% in one yr.
• Maintain '5S' in Traction Testing set up.
• Maintenance work of Semiconductor Division.
• testing of products, evaluation analysis, QC and inspection
• maintaining ISO documents, keeping calibration records of all instruments used in dept.
• Organizing/ conduct of special tests as per customer requirement.
• Organize Incoming QC of materials & inspection at vendor place.
• Organize IPQC of assembly/sub-assembly and final unit.
• Assisting in repair of breakdown of testing tools & equipments.
• Coordinating of RITES/railway inspections for products.
• Monitor inspection of finished products as per laid down operating procedures.
• Ensuring all products adhere to laid down quality benchmarks at IQC, in -process and final testing stage.
• implement modern trends and technology as related to the QC process of products.

General Responsibilities

• Ensure up-to-date industry knowledge through reading publications/journals and undertake appropriate training and design.
• Communicate proactively and professionally with all staff and customers.
• Prioritize daily workload - organize, monitor and control all resources to meet scheduled plan.
• Implement programs and procedures described in ISO9001-2015 protocols.
• Completely Protect information and confidentiality of the process in new products developed. All Confidential and proprietary information shall be duly protected from copying.

• Diagnostics Data and Train Performance Data Analysis of EMUs on regular basis for preventive and corrective maintenance activity carried out.
• Failure attention and preventive maintenance activity performed as well as assisting the team
  for maintenance activity.
• Periodicity of preventive maintenance activities to be performed will be reviewed time to time
  and will be changed based on experience and failure of equipment..
• While performing work on the train always ensure necessary precautions on Safety aspect.
• Attend the daily meeting with railways technical representative regarding failure and action taken.

• Testing of various types of Transformers, reactors/chokes.
• Fault findings, fault resolving and its analysis.
• Monitor the Equipment Calibration activity.
• Maintaining Quality System records & ensuring strict compliance to ISO procedures.
• Open communication with the production teams, focusing on preventive actions and activities.

• Supervised a team of 112 employees, monitored production to dispatch operations, machines maintenance, servicing and legal documentation, ensured safety protocols & quality control of products.
• Was involved in evaluation of designs and drawings, preparation of production plan, cost calculation, and distributing the tasks to the workers in house and at site.
• Arranging transportation for the workers, shipping for manufactured products, imported products and lightings from factory and warehouses.

Project: Fire Alarm system - Designing the plan, installation and wiring for factory, warehouses and accommodations.

• Responsible for day-to-day testing & inspection activities, maintain quality system records and strict compliance to ISO procedures.
• Testing, inspection and approvals of Inverters, Converters, Rectifiers used for Indian Railways, identification and analysis of failures to improve overall field efficiency, customer satisfaction and drive improvement solutions.
• Maintain component data and manufacturer information, product BOMs, approved vendor lists in database.
• Maintain accurate instrument service reports and documentation through online service documentation systems, maintained raw materials data, manufacturer and vendors list and product data in database.
• Hands on experience in ERP.

• Performed quality control audits on pre-production supply chain, verifying continuity of raw materials.
• Reviewed and validated quality requirements for manufacturing planning, supplier purchase orders, and engineering specifications to meet contract compliance regulations.
• Designed and performed product audits to verify quality control parameters were maintained across multiple production runs.
• Inspected raw materials and finished products to verify quality and disposed items that did not meet safety requirements.
• Testing of various types of Transformers and Chokes.
  Fault findings, fault resolving and its analysis.