Management
Ramaprasad
Human Resources
Tumkuru,Karnataka
Summary
Weld Supervisor & Instructor at Toyota Learning & Development division & Weld Technician & Production member with over 11 years of successful experience in Welding Skills and Training new comers with HR Management Skills. Recognized consistently for performance excellence and contributions to success in Toyota Kirloskar Motor Pvt.Ltd. automobile industry. Strengths in 6 Types of Welding training skills and Fluent Training & Communication skills in English and Human Resources Development activities backed by training in Toyota Production System, Toyota Way Foundation, Karakuri skills, Computer skills and Foreman Training Institute (Yashwanthpur, Bengaluru)
Overview
11
11
years of professional experience
9
9
years of post-secondary education
5
5
Certifications
4
4
Languages
Work History
Welding Supervisor & Instructor @ Toyota L&D
Toyota Kirloskar Motor Pvt.Ltd.
Ramanagara, Karnataka
01.2015 - 09.2021
- Set up and operated shielded metal arc and gas metal arc welding equipment.
- Welded in flat, horizontal, vertical and overhead positions.
- Repaired manufactured products by dismantling, straitening, reshaping and reassembling parts.
- Used MIG gun arc to melt and deposit metal from electrode to workpieces.
- Removed and repaired unacceptable welds with air arc and grinder to meet quality guidelines.
- Assembled structural forms such as boiler parts and pressure vessels.
- Operated hoists, cranes and power tools to dismantle equipment to find and remove defective parts.
- Fabricated shop parts directly from blueprints.
- Observed hydrostatic and dimension tolerance tests to evaluate weld quality and conformance to specifications.
- Conducted special welds with extremely low tolerances for industrial operations.
- Completed welding projects using gas tungsten arc, gas metal arc, flux-cored arc, plasma arc and shielded metal arc equipment.
- Maintained correct arc length and movement speed to form specified fusion depth and bead.
- Operated robotic cells machinery.
- Minimized warping using good fitting, burning and welding techniques.
- Chipped off excess weld, slag and spatter using hand tools.
- Managed repair and maintenance schedule to organize shop and maintain equipment.
- Salvaged and rebuilt parts to achieve cost savings and reduce waste.
- Prepared welding equipment to perform advanced welding work.
- Inspected welds and checked critical measurements to meet specifications.
- Clamped, held, tack-welded, heat-bent and bolted component parts to achieve required configurations and positions.
- Developed and implemented performance improvement strategies and plans to promote continuous improvement
- Resolved problems, improved operations and provided exceptional service.
- Participated in team-building activities to enhance working relationships.
- Improved operations through consistent hard work and dedication.
- Saved Rs. 1 Lakhs recurring annually by implementing cost-saving initiatives that addressed long-standing problems.
- Performed duties in accordance with applicable standards, policies and regulatory guidelines to promote safe working environment.
- Proved successful working within tight deadlines and fast-paced atmosphere.
- Prepared a variety of different written communications, reports and documents to ensure smooth operations.
- Worked closely with Human resources department to maintain optimum levels of communication to effectively and efficiently complete projects.
- Exceeded goals through effective task prioritization and great work ethic.
- Quickly learned new skills and applied them to daily tasks, improving efficiency and productivity.
- Collaborated with Production management to achieve 100% Safety, Quality, Productivity, Cost & Environment requirements of Institution
Production Technician & Member
Toyota Kirloskar Motor Pvt.Ltd.
Ramanagara, Karnataka
08.2010 - 01.2015
- Worked Continuously on Production line by following rules based on Toyota production system.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
- Suggested and implemented new ideas to improve quality, reduce cost and support production work environment.
- Established and maintained periodic reports to document unit performance, unit efficiency and outages.
- Used precision test equipment to troubleshoot malfunctions, and inspected parts for excessive wear and other conditions.
- Implemented updated operating procedures for Spot & CO2 Welding machine and adjusted use to increase productivity and longevity.
- Employed Spot & CO2 welding techniques to assemble parts and components.
- Promptly documented and reported all defective equipment and hazardous conditions.
- Collected and inspected random samples during test runs to identify necessary adjustments.
- Improved workflow by reordering supplies to prevent shortages and downtime.
- Inspected equipment and systems to identify issues, immediately reporting problems to repair technicians.
- Utilized calipers, micrometers and height gauges to calibrate and adjust machinery.
- Read worker logs, product processing sheets or specification sheets to verify records adhered to quality assurance specifications.
- Selected material quantities or processing methods needed to achieve efficient production.
- Generated, submitted and presented reports to enhance Spot & CO2 Welding quality standards.
- Prepared reports and technical documentation of day-to-day production processes.
- Established and managed trial projects to deploy updated processes.
- Monitored employee actions for adherence to safety procedures.
- Developed and enhanced personnel work instructions to clear up confusion and boost performance.
- Mapped process workflows to enhance understanding of procedures.
- Investigated processes to develop maps and determine optimal improvement approaches.
- Collected and reviewed engineering data to assess needs and recommend solutions.
- Conducted statistical studies to analyze or compare production costs for sustainable and nonsustainable designs.
- Assessed and optimized Quality & Production processes.
- Reducing Man hours to 50% to save Rs. 5,00,000 + amount Per year
- Scheduled preventive and predictive maintenance actions based on failure analysis.
- Reported on findings and made proactive and targeted recommendation to senior leaders.
- Tested selected products at specified stages in production process for performance characteristics or adherence to specifications.
- Reviewed blueprints and job specifications to plan completion and estimate project costs.
- Reviewed production schedules and streamlined processes.
- Built product subassemblies or final assemblies and monitored and adjusted production processes or equipment for quality and productivity.
- Tested products or subassemblies for functionality or quality and troubleshot problems with equipment, devices or products.
- Made sure that products were produced on time and are of good quality.
- Examined incoming materials and compared to documentation for accuracy and quality.
- Managed quality assurance initiatives.
- Inspected products and machines to maintain quality and efficiency.
- Performed general equipment maintenance and repair to minimize downtime.
- Inspected finished products for quality and adherence to customer specifications.
Education
Bachelor Business Management - Business Administration And Management
Kuvempu University
Shimoga 08.2012 - 11.2015
High School Diploma -
Toyota Technical Training Institute
Bidadi, Ramanagara District 07.2007 - 07.2010
No Degree - 8th Standard To SSLC
Kalidasa High School
Sira (T), Tumkuru (D) 07.2004 - 03.2007
Skills
Structural welding
Piranha iron work
Manual dexterity
Pipe fitting
Valve repairs
Wire feed machines
Precision measuring tools
MIG welding professional
Project Management
Blueprints and schematics
Special Alloys
Steel Fabrication
Shaping and cutting
Fabrication
Tool repair and maintenance
Welding
Cost reduction strategies
Cost reduction and containment
Purchasing and procurement
Budgeting and forecasting
Contract Negotiation
SAP expertise
Business administration
Management information systems
New product introductions strategies
Risk analysis and management
Business planning
Supply Chain Management
P&L Management
Project development and life cycle
Supply chain distribution
Logistics Management
Certification
(Toyota Technical Training Institute] Training - [3 Years]
Interests
Coaching
Team building
Sports activities
Gymnastics
I Perform on alternate days for 2 to 3 hours in order enhance my physical and mental stamina to fit my body for any kind activities.
Timeline
Welding Supervisor & Instructor @ Toyota L&D
Toyota Kirloskar Motor Pvt.Ltd.
01.2015 - 09.2021
Bachelor Business Management - Business Administration And Management
Kuvempu University
08.2012 - 11.2015
Production Technician & Member
Toyota Kirloskar Motor Pvt.Ltd.
08.2010 - 01.2015
High School Diploma -
Toyota Technical Training Institute
07.2007 - 07.2010
No Degree - 8th Standard To SSLC
Kalidasa High School
07.2004 - 03.2007