Summary
Overview
Work History
Education
Skills
Languages
Production management
Major Projects
Accomplishments
Man Power Management
Component Development
It Exposure
Personal Information
Disclaimer
Timeline
Generic
A. Narendra Babu

A. Narendra Babu

Bangalore

Summary

Aspiring for a rewarding career along with growth of organization by applying thoughts and knowledge through experience and to be an effective team player and a role model by achieving the best results keeping in mind the customer needs and organizational objectives.

Forward-thinking Manager with comprehensive experience implementing new processes and managing and planning innovations. Bringing outstanding problem-solving and abilities paired with in-depth knowledge of policies and procedures. Polished in evaluating employee performance and overseeing key projects.

Overview

16
16
years of professional experience

Work History

Manager (Chassis, Structure & Panel)

VEERA VAHANA UDHYOG PVT LTD
Bengaluru
07.2024 - Current
  • Joined in Veera Vahana in July 2024 as a Production Manager, which is also a Original Equipment (OE) company, I Lead the project for an Airport Vehicle TARMAC & EV Nuego in chassis (monocoque chassis design) and structure and paneling levels. I enhanced the capacity from 1bus to 6 buses capacity per week along with private travels vehicles from 40 busses per month to 80 buses per month with my potential knowledge that too with in six months.
  • We just commenced the 15 meters EV bus manufacturing with 42 sleeper capacity.

Assistant Manager (Chassis, Structure & Panel)

TATA MARCOPOLO MOTORS PVT.LTD
05.2015 - 07.2024

Engineer (Structure)

MITRA COACHES PVT LTD
Gannavaram
04.2011 - 04.2015

KUSALAVA INTERNATIONAL LTD
Vijayawada
09.2010 - 03.2011

NTTF IPL
Chennai
07.2009 - 08.2010
  • Notable success in heading Production Operations (IC Engine/EV Bus Manufacturing) while working in technically advanced state-of-the-art plant in the Automotive & Auto-Ancillary industry with key focus on enhancing operational efficiency & controlling costs

Education

B.TECH -

Glocal University
Saharanpur

TOOL & DIE MAKING -

NTTF
Gannavaram

INTERMEDIATE -

IBM
Vijayawada

MATRIC -

R, K VIDYA NIKETAN
VIJAYAWAD

Skills

  • Innovative thinking
  • Smart work
  • Management skills
  • Production Planning & Control
  • Manufacturing / Assembly Line Operations
  • Process & Quality Improvement
  • Cost control
  • Goal setting

Languages

  • Telugu
  • English
  • Hindi
  • Kannada
  • Tamil

Production management

  •  Managing overall operations with a view to ensure timely accomplishment of production targets within the time and cost parameters.
  •  Handling production related tasks including planning, control&troubleshooting for achieving the planned periodic schedules and process control.
  •  Monitoring the production status, procedures and systems followed in production to ensure compliance norms with desired quality and timely delivery of orders.
  •  Preparing and implementing action plans effectively to maximize overall equipment efficiency of production machines.
  •  Formulating plans for tackling plant maintenance, breakdowns&emergency situations and taking suitable actions.
  •  Initiating Quality Control, 5S, TPM, Manpower Rotation, Wastage Elimination&Team Work on the shop floor to ensure optimum product quality&defect-free manufacturing; contributing in:
  • ● Administering in-process quality for continuous improvement leading to reduction in-process defects
  • ● Analyzing & supporting CTQs of any process; improving rate of FSOK (First Shot OK) by doing Process Audits
  • ● Minimizing the DPV (Defect per Vehicle) by implementing self-inspection checklist&dynamic checklist
  • ● Developing Jigs, Fixtures & Tools for achieving repeatability & consistency and to reduce throughput time
  • ● Improving the skill level of subordinates by conducting training sessions during lean periods.
  • ● Discussing the CPA (Customer Product Audit) points & implementing new process to minimize the defects at Structure and Panel area.
  • ⮚ Developing work instructions for process standardization; organizing activities for continual improvement & cost reduction like:
  • ● Supporting raw material /parts availability and tracking inventory level to ensure zero-line stoppage (2 days inventory)
  • ● Maintaining FIFO, controlling NC components, driving efficiency by optimum utilization of man, machine and materials
  • ● Developing fixtures, new processes & OPL releases to reduce line rejection
  • Implementing new processes&ideas to attain reduction in IDM (Indirect Material)
  • Delegated work to staff, setting priorities and goals accordingly to their skill set.

Major Projects

  • Major Projects handled in TATA Motors Body Solutions Limited, DHARWAD
  • I led a team to build the 912/49 LHD model line set-up (Chassis preparation to PDI) in Senegal. West Africa. June 2023.
  • Addressed the first batch of dispatched EV 9X9 and 9x12 customer issues (from chassis preparation to PDI) at J&K and sought them out within 2 months.
  • Productivity enhancement in Lucknow (Project 1K@30), especially the structure and Panel line G3 BS-VI new line setup, facility planning, process development, and manpower deployment. (Set the line for 15 Buses/Shift).
  • G3 to BS6 Model Chassis Preparation, Structure Preparation and Paneling as per TMBSL Drawing.
  • BS6 Chassis, Structure & Paneling Ramp up.
  • MCV Trim line Ramp up of Model EV 9/9 meter and 9/12 meter.
  • Electric Bus Chassis / Structure/ Paneling preparation.
  • J&K Smart Bus, BMTC EV 4X12 & Tanzania MCV Chassis Preparation and structure as per TMBSL Drawing.
  • Implementation of Lean Manufacturing and WCQ Concept on floor by TATA MOTORS Initiative.
  • Successfully made 6500 TATA ACE Grocery store Project & Delivered within time.
  • Successfully made 3500 TATA ACE/INTRA Garbage Tipper project units & Delivered within time.
  • Successfully made 450 MILITARY AMBULANCE project units & Delivered within time.

Accomplishments

  • Best Production Officer in Q3-2019.
  • Best Kaizen Award for Productivity Improvement.
  • Certified internal IMS Auditor.
  • Quarterly Recognition Forum in Best LEAN Team Leader.
  • Best Safety Award for zero First Aid case achievement.
  • Achieved 90/shift in TATA INTRA/ACE project in dropping area through modifying sequence of operation & troubleshooting.
  • Received awards & appreciations on account of excellent performance like Best Coach (Quality), Zero accident / incident shop.
  • Member of the WCQ Level 1 Implementation Team.

Man Power Management

  • Directing and leading the technical personnel.
  • Imparting continuous on job training to the workforce for accomplishing greater operational effectiveness / efficiency.
  • Working on talent pool and succession planning of the management cadre and workforce, appraising their KRA based performance and providing feedback on the same.

Component Development

  • Developing new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the shop floor.
  • Developing the jigs fixtures, structures & tooling selection for the new products and the regular products.

It Exposure

WINDOWS, MS Office, Auto cad

Personal Information

  • Date of Birth: 05/31/90
  • Gender: Male
  • Nationality: Indian
  • Marital Status: Married

Disclaimer

I hereby declare that the information furnished above is true to the best of my knowledge and awareness. If selected I promise to give my services to the fullest and with utmost dedication.

Timeline

Manager (Chassis, Structure & Panel)

VEERA VAHANA UDHYOG PVT LTD
07.2024 - Current

Assistant Manager (Chassis, Structure & Panel)

TATA MARCOPOLO MOTORS PVT.LTD
05.2015 - 07.2024

Engineer (Structure)

MITRA COACHES PVT LTD
04.2011 - 04.2015

KUSALAVA INTERNATIONAL LTD
09.2010 - 03.2011

NTTF IPL
07.2009 - 08.2010

B.TECH -

Glocal University

TOOL & DIE MAKING -

NTTF

INTERMEDIATE -

IBM

MATRIC -

R, K VIDYA NIKETAN
A. Narendra Babu