Results-driven Quality Assurance Engineer with over 8 years of experience in manufacturing quality control, customer complaint resolution, and process improvement within automotive and sustainable technology sectors. Expertise in engine components, assembly & machining processes, and emission control systems. Proficient in quality tools, documentation, audits, and cross-functional collaboration to deliver zero-defect products. Adept at root cause analysis, process capability studies, and new product implementation aligned with IATF 16949 and customer requirements.
Johnson Matthey is British MNC Specialized in Sustainable Technologies and one of the leading companies around the world in emission Control. JM Manesar sites produces emission control catalyst for Heavy duty vehicle and light duty vehicle along with 2 wheeler.
• Executed FPA at both start and end of production lines, ensuring defect-free output and adherence to customer schedules for timely dispatch of finished goods.
• Oversaw raw material inspections and coordinated scheduling activities using PCCS, LIMS, and SCAT systems to ensure traceability and compliance with quality standards.
• Led rejection investigations For customer complaints using structured problem-solving tools such as 4CP and 8D, and collaborated with cross-functional teams to develop and implement robust corrective measures.
• Prepared and maintained critical documentation for customer including Layout Inspection Report, Yearly Validation reports. FMEA, Control Plans, and Visual Inspection Standards (VIS) in collaboration with cross-functional teams, ensuring alignment with customer and industry requirements
• Conducted process capability studies on production batches, analyzing variations and implementing corrective actions to enhance process stability and efficiency.
• Promoting EHS behavior in workplace by raising learning events
• In-process quality control, monitoring and handling line abnormalities.
• Ensured that all process documentation was updated and compliant with IATF 16949 standards and customer-specific requirements to maintain audit readiness.
• Executed Layered Process Audits (LPA) and system audits to validate compliance with automotive quality standards
Mikuni India is a subsidiary of Mikuni Corporation, Japan's leading manufacturer of engine components for two-wheelers and four-wheelers. Mikuni Corporation is known for its expertise in designing and producing high-quality automotive parts,like Oil control valve, Throttle Body, Variable Valve Timing, Plastic intake manifold. Major processes are Assembly, Machining, Die casting and Injection moulding
PROJECT TITLE
1. Oil Control Valve :- Engine Component Provides Oil to VVT for Actuation used in
enhancing the engine performance
2. Variable valve timing :- Variable Valve Timing helps in increasing fuel economy
by providing delay in valve timings for proper completion of strokes
3. Throttle Body :- Engine component helps in providing the air to engine
KEY ACHIVEMENTS
1. Completion of audits ( MPT,PPVT) without any Major NC
2. Zero Customer Complaints during Initial Flow Control period
3. Achieved Rejection Targets within given Timeline
CUSTOMER :-
1. Maruti suzuki India Limited
2. Renault
3. TATA