A self-motivated Electronics Engineer with nearly 9 years of experience in infusing best practices with quality & cost improvements through strategic planning & leadership in establishing manufacturing operations from scratch and achieving targets while attaining a substantial reduction in terms of excess materials, manpower and machine utilization Leadership experience in managing entire project/production operations with a key focus on top-line & bottom-line profitability by ensuring optimal utilization of resources. Presently associated with DBG technology(India) Pvt Ltd. Bawal as a DM in Production EngineeringDepartment(ManufacturingofMobilePhonePCBAandAssembly/Testing/Packaging)
Work History
Repair
IQOR GLOBAL SERVICES(INDIA) PVT. LTD
Manesar
Product: - IQOR is a global service provider specialized in, , engineering and
logistics., Product: - IQOR is a global service provider specialized in, , engineering and logistics
Ensures maintenance and repair work is completely safely, effectively, and in a timely manner
Managed a spectrum of activities pertaining to production, planning and process control, manpower
and training and programming, operation and breakdown maintenance of whole Repair Related Machines
Ensure Maintenance and repair work is completely safely, effectively and in a time manners
Assists team members with technical issues or advanced problems with given assignments
Tracks and logs workers time, materials, and other resources used for inventory purposes
Works with maintenance supervisor to plan work priorities, obtain necessary supplies, and assess skills
Needed to complete tasks
Performs other related duties as assigned by the management
CTDI test design India Pvt Ltd., (Manesar, Gurgaon, Product: - STB, Data card, Router Repair and refurbishment
Responsible for data entry of repaired STB Pcba, Router, data card.
CTDI test design India Pvt Ltd
Gurgaon
Product: - STB, Data card, Router Repair and refurbishment
Key Responsibilities across the Tenure: -
Production Planning: As a Head of Engineering Assembly Operations, chairing weekly
Engineering meetings to analyse the manufacturing downtime and breakdowns
Presentation
of Key Performance Indicators (KPIs); preparing monthly Equipment’s and Machines
availability as per monthly production plan and formulating long term capacity plan based
on various supply chain and sales inputs
Control inventory and cost control programs to make the temporary Jig’s and fixture for
smooth Production
Conduct meetings with Customer/ Chinese ODM to improve the new products
Manage the stabilization of NPI transitions: evaluate in-process quality data and drive
corrective action as required to maximize product manufacturability and to mitigate
business risks
Negotiate with manufacturers and suppliers to meet the company and customer’s
expectations
Work closely with other department from Manufacturing, Engineering, Logistics, Planning
and others
Participate in programs aimed at reducing production cycle-times, manufacturing defects
and product costs
Balance line, analysis for Cycle time and Takt times
Characterization and validation of new equipment and fixtures for introduction to the
production floor
Performance of process analysis, DOE, PFMEA, line balancing and capacity modelling
Coordination with Production Supervisor to coordination with Group Leaders to
continuous improvement for QCDMS (Quality, Cost, Delivery, Morale, Safety)
Coordinate quality control objectives and activities to resolve production problems,
maximize product reliability, and minimize cost
Analyze production process to improve latent, risk defects
Design and improve for tools, fixtures, machines, automation for smooth production
Analysing production, quality control, maintenance to detect production problems
Experience in managing production operation with key focus on the optimal utilization of
the resources
Manage the stabilization of NPI transitions: evaluate in-process quality data and drive
corrective action as required to maximize product manufacturability and to mitigate
business risks
Technical Leadership: Handling major customers (Xiaomi,Oppo,Samsung and nokia, etc.); playing a key
role in performing engineering investigations, studies and other testing to develop suggestions for process
improvements, cost reductions, and/or quality improvements on existing technologies & products
Production Control & Management: Supervising and controlling Engineering activities and to ensure
timely fulfilment of orders; responsible for attaining all aspects of production operation including safety,
scheduling, quality, and team development in assigned areas
Material Management: Responsible for planning, materials analysis, delivery confirmation and on time
delivery of raw materials to meet production plan
Cost Reduction: Supporting cost reduction activities based on work-out results, making design change
proposal to ODM, methods and deliver equipment improvement
Process Enhancement: Executing modifications and introduced new technologies to ensure speed up of
products manufacturing as per specifications & quality attributes in line with customer's needs and
expectations
Rejection Management: Achieving minimum rejection through rejection analysis on daily basis and
judiciously deploying the resources to optimize yield and achieve production targets within defined time and
cost parameters
Team Management: Mentoring & monitoring the performance of the team members to ensure efficiency
in process operations and meeting of individual & group targets; providing training to employees to enhance
process efficiency
Proficient knowledge about all type of mobile testing Functional testing, Performance testing, Memory
testing, Reliability testing, Installation testing, Usability testing etc
Provide engineering support for all activities in product development process
Knowledge in complete line set –up tool’s handling, Zig’s and fixture verification & Adjustment
Knowledge about the ORT function and testing (Signalling testing, Climate Chamber Test, Vibration
test, Drop test, Thermal Shock test)
Strong Knowledge about the engineering standard
Strong Knowledge about ESD 20:20 (2014) ISO 9001:2015, 14001 standards.
DBG TECHNOLGY (INDIA) PVT. LTD
Bawal, Rewari
01.2016
The breadth of experience span spearheading manufacturing operations
pertaining to SMT, Dispensing, Assembly, Testing, ORT testing and Packaging of MI and Oppo
Mobile’s involving setting-up the plant, operations, programming of machine, machine
maintenance, ESD Precaution
Expertise in Planning and managing technically advanced cost-efficient, state of the art
production systems & processes, providing manufacturing support and setting-up seamless
product process
Skills in undertaking value- engineering initiatives, establishing new set-ups, streamlining
operations, evolving cost reduction, production engineering techniques and creating a
teamwork environment to enhance productivity innovatively for organizations
Work with cross-functional and multi-disciplinary teams and guide teams in achieving
Production goals and business objectives in time-sensitive environments
Successfully supervised line Engineer’s and workers in the plant at different locations to
achieve given orders manufacturing with Quality
PROFESSIONAL HIGHLIGHT
-Proactively worked with - Ensuring Implementing -Main role in setting up of
well-known customers, various production - Production line and control
namely Xiaomi, Nokia, techniques to improve Process to service the order
Samsung, Oppo, RealME Manufacturing and & system to measure the
POCO
Quality Goal’s
Dispatch compliance to -
reflect customer’s satisfaction
Level
Strong Knowledge about -Coordination with Prd/QA depart
Worked with ODM’s like: Engineering Standards to implementation of new Process
Long cheer, HQ, Wingtech
- Implemented new -Revamped the process of whole
-Lead Auditor of ESD20:20 technologies for the production SMT/Assembly/test/Pack machines
Product: -Manufacturing of Mobile Phones (Xiaomi, Samsung,oppo,Nokia)
Education
Diploma - Electronics Engineering
Technical Board of Panchkula
B.tech - Electronics Engineering
Kalinga University
Skills
New Plant Setup (SMT, Assembly)undefined
Additional Information
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watching a technology channels
interested in a career in technology because I want to use my skills and knowledge to make myself more productive. I believe tech support channels are important for self growth and team members for any organization because they combine technical knowledge with interpersonal skills.