TECHNOLOGY DEVELOPMENT AND NEW PRODUCT QUALIFICATION OBJECTIVE: A Competent professional over 13 years of experience in Technology development & New Product qualification and Production Management. Adept at managing qualification activities, streamline process and enhancing smooth qualification. Possess core expertise in the field of Wind Turbine Rotor Blade & Injection molding Manufacturing & Assembly line.
Overview
9
9
years of professional experience
Work History
Advanced Technician
GE Renewable energy, LM Wind power
01.2015 - Current
Accountabilities- Materials and Process
Having Exposure to New Product development and qualification of Reinforcement (Glass, Carbon, Hybrid, Carbon planks), Liquids (Resin, adhesive, Coating) and core (Balsa, PET, RPET)
Assisting composite mechanical team on the coupon level manufacturing and testing (Static and Fatigue) of new products to derive the technical specification
Conducting process and mechanical tests according to the respective material specifications adhering to the LM control instructions and analyzing the results with reference to the respective technical requirement
Perform the Infusion test to find the resin consumption per ply (CPT Test), one of the main tests for the Glass fabric to determine the resin consumption
Involved in VARTM process trials of new blade profile in collaboration with process team on the permeability requirement
Responsible for technology transfer of process/test methods implementation at supplier end
Responsible for glass fabric qualification initial, process and mechanical test like FI, LOI, ST and all type of static and fatigue specimen manufacturing, CPT, K22, K33
Responsible for resin qualification tests like reactivity, gel time, spider web, thick and thin laminate and staircase and compare with standard resin
Responsible for manufacturing core qualification test specimen like CDP, CSP, infusion density, DCB, face wrinkle
Responsible for manufacturing of carbon planks test specimen for assembled T2, ILSS, 4PB, DCB, Fatigue, and T1
Accountabilities- Procurement
The responsibilities include procurement of raw materials and consumables for lab manufacturing activities, Material Planning as per monthly projection, (raising PO in workflow process system and clearing supplier invoice)
Responsible for the Material to procure from Denmark lab to India lab and coordinate with sourcing team
Responsible for procuring material from Plant Store to R&D lab.
Education
B Tech - Chemical Engineering
Kalinga University
Diploma - Plastic Technology
Directorate - of Technical
Tamilnadu Polytechnic
H.S.C - undefined
Darul Islam Hr.Sec.School
2005
Skills
Awarded “Operational Excellence award” for Demonstrating outstanding performance and behavior commitment to LM Wind power Values, Quality and Loyalty to the company
Awarded “Project excellence award” for Demonstrating outstanding performance and behavior of the Project
Successfully completed for the trail for R-PET foam permeability project for 783- and 107-meter blade for reduce the blade weight
To perform routine analysis and tests in the assigned areas, as well as basic calibrations and preventive maintenance routines for assigned laboratory equipment
Responsible for the Quality checking of PET Sheet line
Responsible for checking and analyzing the Thickness, Width, Haziness and Impact strength of PET Sheet in Production line
Sep’ 11 – August’ 13 SIG Combibloc Obeikan Co Ltd, Riyadh Mechanical Technician
Accountabilities- Production
Responsible for injection molding machines Netstal Evos 3000 Toggle type and Krauss Maffei KM 180 with 128 cavities and 48 cavities of hot runner system for caps, spout, cutting rings and Assembly line A and B
Performs basic trouble shooting for minor mechanical and electrical malfunction in the machines
Allocation of job cards for each product as per work order and maintaining ERP System
Troubleshoot and adjust molding parameters to maintain quality and maximum product output
Nov ’08 – Sep 11 Win Wind Power Energy Pvt Ltd, Chennai Junior Engg
Responsible of Prefabrication parts (Root Insert, Spar cap, Spar Web, LE, TE, Tail shear web, Lid) manufacturing by VARTM, Hand Layup process
Filling and maintaining the checklist for each product from time to time
Assigning tasks and responsibilities to technicians and monitoring them
Ensure all the raw materials and tools are available for the day
Conducting the daily morning meetings to review the last day production and quality issues with the team
Maintaining Production records in IFS (ERP Tool)
Member in QCC and reduced the number of NCs in the department
IT SKILLS
Operating System Windows 10
Application Packages Hardware and networking and MS Office
Well Conversant with (Axapta) package for PO Process
Languages Known:
English, Tamil, Kannada
Permanent Address: No 1F16/32, Allimoopan East Street, Kadayanallur, Tirunelveli Dist, Tamil Nadu(India)
Senior Engineer- Patent Engineering at LM Wind Power, A GE Renewable Energy BusinessSenior Engineer- Patent Engineering at LM Wind Power, A GE Renewable Energy Business