Abdul Waheed Mohammed
Plant Operations Manager
Sarapaka
Summary
Results-driven Operations Manager with over 17 years of experience in plant operations, specializing in process optimization and strategic planning. Proven track record of enhancing bottom-line performance through the implementation of Lean Manufacturing, Six Sigma, and Total Productive Maintenance (TPM) tools. Skilled in leading cross-functional teams to achieve operational excellence and drive continuous improvement initiatives. Committed to fostering a culture of efficiency and innovation within the organization.
Overview
17
17
years of professional experience
6
6
Certifications
Work History
Operations Manager
Artemyn India Pvt ltd Bhadrachalam & Balasore Plant (Earlier Known as Imerys Minerals (I) Pvt Ltd)
10.2022 - Current
- Successfully led and motivated teams at Bhadrachalam & Balasore sites to achieve operational goals through the application of TPM & Lean techniques.
Involved in hiring, training, and supervising staff to foster a capable and motivated workforce. - Developed and implemented operational strategies to enhance efficiency and drive process improvements, including Lean Manufacturing & TPM principles to streamline production and maintenance.
Ensured compliance with safety and maintenance procedures, aiming for zero Lost Time Accidents (LTA) and Non-Lost Time Accidents (NLTA).
Maintained quality standards in operations to achieve zero breakdowns.
Responsible for operational budgeting and forecasting Capital Expenditure savings - Developed Standard Operating Procedures (SOPs) for purchase order creation, contract agreements, vendor follow-ups, and exception handling
- Established and maintained an inventory of spare parts and supplies, ensuring timely availability.
Ensured sufficient raw materials, spares, and timely product dispatches through close follow-up.
Collaborated with team members to resolve failures, breakdowns, recurring problems, and quality issues.
Plant Manager
Imerys Minerals (I) Pvt Ltd-Balasore
08.2020 - 09.2022
- Oversaw day-to-day operations and optimized processes from raw material to finished goods.
- Spearheaded operational process optimization, achieving up to 30% cost reductions through strategic sourcing and process reengineering initiatives.
- Boosted Gross Margin by 4% through successful cost-saving projects.
- Ensured full government compliance, including the timely renewal of licenses and the acquisition of Mining & Fire NOC licenses.
- Fostered enhanced cross-functional collaboration (procurement, production, finance, QA) to streamline strategies and improve overall efficiency.
- Oversaw daily operations for sales, production, maintenance, and purchasing.
- Improved the plant environment by implementing 5S and TPM Techniques.
Maintenance Manager (Project leader)
Imerys Minerals (I) Pvt Ltd % of Bilt paper Industry-Bhigwan, Maharashtra
02.2016 - 07.2020
- Worked with UK Team for Imerys - Fiberlean Green field Project, from groundbreaking, Construction, erection, Pre commission, dry Commission, wet commission, product trail to Application Commission. Managed all installation & maintenance for Electrical, Instrumentation & Mechanical.
- Managed all daily operational activities, including production oversight, workplace safety, equipment efficiency, and quality control.
- Led, motivated, and supported a team of 30 members in a demanding and time-sensitive environment.
- Developed and implemented training programs for maintenance technicians to enhance their skills and knowledge.
- Completed a 3-week specialized training program in the UK focused on product development.
IEE Engineer
Mahamood Sayeed Glass Industry-Jeddah
08.2013 - 12.2015
- Worked as IEE Engineer for erecting of new machine in Mahood Sayeed Glass Industry KSA. From August 2013 to September 2015, Worked with Italian Team for upgradation in IEE , replaced four old machines with advanced technology.
- Installed High-Speed Glass Printing Machines, special cameras on conveyors for defect detection and rejection, and Auto Pallet Packing machines. Installed 5 – 4 Ton HVAC & Fire Alarm Systems.
- Prepared all PM documentation and worked with an 85-member maintenance team post-project completion. Completed one-month training in ISO 22000-2005, ISO 9000, and GLOBAL EHS.
Executive Engineer & TPM LEADER
Imerys (I) Pvt Ltd c/o ITC PSPD-Bhadrachalam, Andhra Pradesh
05.2009 - 08.2013
- Managed scheduled maintenance, responded to emergencies, diagnosed faults, and repaired equipment.
- Supervised contractors and technical staff, and procured specialist components.
- Spearheaded TPM-JH (Total Productive Maintenance - Jishu Hozen) implementation, achieving Level 1 and Level 2, and trained plant members on TPM tools.
- Maintained daily, weekly, and monthly documentation, and prepared for internal and external audits.
- Ensured 5S and TPM techniques were applied across the plant.
- Received TPM and EHS training from ITC.
- Led EHS and ISO initiatives, achieving and maintaining ISO 9001:2008 and 14001:2004.
Education
Post Graduate Diploma - Business Administrator
Welingkar Institute Of Management Development & Research
Mumbai, Maharashtra01.2018
B.Tech - EIE
Bapalta Engg College
Bapalta-Bapalta, Andhra Pradesh03.2009
Diploma - EIE
AANM & VVS Polytechnic
Gudlavalleru, Andhra Pradesh03.2005
Skills
Operations management
Certification
Fundamentals of Finance
Timeline
Operations Manager
Artemyn India Pvt ltd Bhadrachalam & Balasore Plant (Earlier Known as Imerys Minerals (I) Pvt Ltd)
10.2022 - Current
Plant Manager
Imerys Minerals (I) Pvt Ltd-Balasore
08.2020 - 09.2022
Maintenance Manager (Project leader)
Imerys Minerals (I) Pvt Ltd % of Bilt paper Industry-Bhigwan, Maharashtra
02.2016 - 07.2020
IEE Engineer
Mahamood Sayeed Glass Industry-Jeddah
08.2013 - 12.2015
Executive Engineer & TPM LEADER
Imerys (I) Pvt Ltd c/o ITC PSPD-Bhadrachalam, Andhra Pradesh
05.2009 - 08.2013
B.Tech - EIE
Bapalta Engg College
Diploma - EIE
AANM & VVS Polytechnic
Post Graduate Diploma - Business Administrator
Welingkar Institute Of Management Development & Research
Personal Details
- Date of Birth: 1983-08-25
- Marital Status: Married
- Passport Valid until: 01/08/2035
- Total years of experience: 17
- Notice Period: 3 Months
- Present Address: H. No 7-6 Main Road, Sarapaka, Telangana 507128.
- Mail ID: abdul83.waheed@gmail.com
- TelephoneNum: +91-93999-57714
- LinkedIn: http://www.linkedin.com/in/abdul-waheed-mohammad-00742692