Summary
Overview
Work History
Education
Skills
Websites
Certification
Accomplishments
Languages
Timeline
Generic
Abhijeet Kesarkar

Abhijeet Kesarkar

Manager Manufacturing /Production

Summary

Adept at enhancing production efficiency and quality, I spearheaded initiatives at Karl Mayer Textile Machinery India Pvt. Ltd. that streamlined processes and implemented lean manufacturing techniques. My strong market sense, coupled with expertise in root cause analysis and staff collaboration, significantly improved operational outcomes. My leadership fostered a culture of continuous improvement, achieving notable gains in productivity and customer satisfaction. Production management professional knowledgeable about allocating resources, optimizing production and increasing output with hands-on and dedicated approach. Articulate and professional problem-solver with good relationship-building abilities. Proficient in planning and implementing innovative production strategies. Experienced Production Manager successful maintaining consistent on-time delivery for customers. Well-organized, proactive and resourceful in dealing with routine and complex production issues.

Overview

21
21
years of professional experience
5
5
Certifications

Work History

Production Manager

Karl Mayer Textile Machinery India Pvt.Ltd.
04.2020 - Current
  • Determined suitable crew requirements, scheduled employees, and worked with human resources to meet changing production schedules.
  • Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
  • Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
  • Resolved issues quickly to maintain productivity goals.
  • Enhanced production efficiency by streamlining processes and implementing lean manufacturing techniques.
  • Implemented quality control system to review products against technical specifications and corporate standards.
  • Conducted root cause analysis on production issues, devising corrective actions to prevent recurrence.
  • Introduced automation and technological advancements to the production floor, leading to increased efficiency and reduced labor costs.
  • Trained in and implemented emergency response procedures to protect team members and property.
  • Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
  • Analyzed production data and prepared reports for senior management.
  • Created and oversaw production schedules and adjusted as needed to meet deadlines.
  • Reviewed maintenance and repair problems to determine appropriate action for resolution.
  • Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
  • Fostered a culture of continuous improvement by encouraging open communication between team members and regularly soliciting feedback on operational procedures.
  • Evaluated employee performance and provided feedback and training as needed.
  • Evaluated vendor performance through regular assessments, ensuring only reliable suppliers were used in the procurement process.
  • Championed sustainability initiatives within the organization, reducing environmental impact through waste reduction and energy-efficient practices.
  • Reduced waste and material costs by optimizing resource allocation and inventory management.
  • Monitored team budgets to keep projects on task and avoid waste.
  • Managed continuous improvement initiatives to drive gains in quality, flow, and output.
  • Developed a comprehensive training program for new hires, resulting in higher employee retention rates and faster integration into the team.
  • Negotiated with suppliers for better pricing and terms, reducing overall procurement costs without sacrificing quality.
  • Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
  • Enforced health and safety protocols to promote safe working environment.
  • Collaborated with cross-functional teams to ensure timely delivery of high-quality products according to customer requirements.
  • Standardized production procedures, job roles, and quality assurance guidelines.
  • Coordinated with other departments to align production with customer requirements.
  • Estimated labor requirements to support anticipated workload.
  • Sourced materials to keep up with production goals and meet customer demands.
  • Scrutinized production output and identified areas for improvement.
  • Managed multiple projects concurrently, ensuring timely completion and meeting budget constraints.
  • Developed strong relationships with key stakeholders, resulting in better collaboration and alignment on project objectives.
  • Strengthened communication skills through regular interactions with others.
  • Operated specialized equipment, gauges and instruments to track and assess gas levels.
  • Delivered services to customer locations within specific timeframes.
  • Applied effective time management techniques to meet tight deadlines.
  • Participated in team projects, demonstrating an ability to work collaboratively and effectively.
  • Resolved problems, improved operations and provided exceptional service.
  • Gained strong leadership skills by managing projects from start to finish.
  • Managed time efficiently in order to complete all tasks within deadlines.

Product Manager/Customer Service Engineer

Karl Mayer India Pvt Ltd
03.2009 - 03.2020
  • Improved product functionality with innovative design solutions, resulting in increased sales conversions.
  • Wrote and distributed press releases to increase brand visibility.
  • Set goals and formalized policies to maximize team performance and keep project on-task.
  • Thrived in fast-paced, highly-adept team to develop and prioritize product features and build product roadmap.
  • Liaised with clients to better understand business needs and current market landscape.
  • Continuously monitored customer feedback channels after launch to gather insightful data for future iterations or updates.
  • Mentored local personnel on best practices and protocols to maximize productivity.
  • Managed product demonstrations and testimonials for performance evaluation.
  • Streamlined the product development process for faster time-to-market and improved efficiency.
  • Developed product documentation to communicate upcoming features and products to internal teams.
  • Collaborated with sales, marketing, and support teams to launch products on time and within budget.
  • Collaborated with sales teams to develop effective training materials that drove increased product knowledge among staff members, resulting in higher close rates.
  • Reviewed sales, customer concerns, and new opportunities to drive business strategy at weekly planning sessions.
  • Communicated effectively with team members to deliver updates on project milestones and deadlines.
  • Delivered services to customer locations within specific timeframes.
  • Self-motivated, with a strong sense of personal responsibility.
  • Demonstrated a high level of initiative and creativity while tackling difficult tasks.
  • Proven ability to develop and implement creative solutions to complex problems.
  • Passionate about learning and committed to continual improvement.
  • Worked well in a team setting, providing support and guidance.
  • Skilled at working independently and collaboratively in a team environment.
  • Resolved problems, improved operations and provided exceptional service.
  • Excellent communication skills, both verbal and written.
  • Organized and detail-oriented with a strong work ethic.
  • Adaptable and proficient in learning new concepts quickly and efficiently.
  • Offered assistance in implementing and developing training programs.
  • Configured hardware, devices, and software to set up work stations for employees.
  • Managed high-volume service calls, maintaining professionalism and delivering exceptional service under pressure.
  • Answered customer telephone calls promptly to avoid on-hold wait times.
  • Led onsite installations of hardware systems for major clients, ensuring smooth integration into existing infrastructure without disruption to daily operations.
  • Recommended products to customers, thoroughly explaining details.
  • Cultivated interpersonal skills by building positive relationships with others.

Senior Service Engineer

Benninger India Ltd.,Mumbai
06.2004 - 03.2008
  • Created and executed new processes for decreasing costs in Textile engineering projects.
  • Visited customer locations to assess equipment functioning and develop repair plans.
  • Devised strategies for minimizing disruptions during server migrations or network upgrades.
  • Estimated project costs and identified scope of work and optimal schedules for each job function.
  • Established strong relationships with clients by providing exceptional service, leading to repeat business and referrals.
  • Implemented preventative maintenance programs, reducing system failures and extending equipment life.
  • Proactively identified potential bottlenecks in workflows proposed alternative solutions that ultimately increased efficiency across the team.
  • Streamlined service processes for improved efficiency and reduced downtime in critical systems.
  • Proven ability to develop and implement creative solutions to complex problems.
  • Gained strong leadership skills by managing projects from start to finish.

Trainee Engineer

Tessitura Monti India Pvt Ltd, Kolhapur
06.2003 - 03.2004
  • Performed complex calculations to analyze and optimize Technical processes In warp preparation department.
  • Performed rigorous quality control checks on deliverables before submission, reducing errors and increasing customer satisfaction ratings.
  • Assisted with coordination of new equipment installation and implementation.
  • Cultivated interpersonal skills by building positive relationships with others.

Education

B. Tech. - Engineering

DKTE Textile & Engineering Institute
Ichalkarnaji
04.2001 -

Skills

Staff Collaboration

Root Cause Analysis

Strong market sense

Certification

Leadership Development Training

Accomplishments

  • Increased overall productivity and quality by 30% by implementing training programs designed to increase performance levels.

Languages

English
Bilingual or Proficient (C2)

Timeline

Leadership Development Training

04-2023

Production Manager

Karl Mayer Textile Machinery India Pvt.Ltd.
04.2020 - Current

Product Training At Germany

03-2016

New Product training at Germany/Switzerland

03-2013

Product Manager/Customer Service Engineer

Karl Mayer India Pvt Ltd
03.2009 - 03.2020

Siemens PLC and Drives

04-2008

New product training At Switzerland

04-2007

Senior Service Engineer

Benninger India Ltd.,Mumbai
06.2004 - 03.2008

Trainee Engineer

Tessitura Monti India Pvt Ltd, Kolhapur
06.2003 - 03.2004

B. Tech. - Engineering

DKTE Textile & Engineering Institute
04.2001 -

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Abhijeet KesarkarManager Manufacturing /Production