Abhijeet Nirmal
Aurangabad,India
Summary
Offering strong leadership and problem-solving abilities with background in team coordination and Manufacturing process. Knowledgeable about streamlining processes, improving productivity, and maintaining quality standards. Skilled in communication, time management, and fostering collaborative work environment. Ready to use and develop organisational, analytical, and strategic planning skills in Supply chain role.
Motivates employees to high performance and encourages team-oriented approach.
Overview
12
12
years of professional experience
6
6
years of post-secondary education
1
1
Certification
Work History
Manufacturing manager
PepsiCo India Holdings limited
Pune, Maharashtra
09.2023 - Current
- Led a team of 330+ Unionized and 1200+ non-unionized personnel in the day-to-day Operation of 175+MT /day capacity , Overseeing Production Schedules,resource allocation and workflow optimization.
- Collaboration with cross functional team to ensure seamless coordination between production , Supply chain , Quality control & Safety departments with focused efforts on improving PQCDSM.
- Develop Annual operating plan and budget for manufacturing function.
- Tracked performance metrics for plant operations and reviewed regular reports to proactively identify areas of concern.
Assistant Manager Manufacturing
PepsiCo INDIA Holdings Pvt LTD
Pune, India
02.2019 - 08.2023
- A competent & result oriented with 3.8 Years of experience across Plant Operation having complex structure production lines of PC & Non-PC Snacks lines
- PC SET (Potato chips site expert trainer) Certified which was conducted by Asia region facilitated by PC MOS
- Handling 350+ manpower (Company & contracts) in shifts & Deployment of workmen on respective workstation as per plan to achieve production targets
- Monitor & focus shift operation across plant i.e
- Drive the Shift KPI’s through Packaging leaders, QA Executive & Associates for meeting the AOP target i.e HAT Compliance, AVC, WIG, NE-TE & Material efficiency
- Ensuring accurate and timely record keeping and data entry (shift logbooks, CCP records, Why-why analysis & safety & statutory record)
- Enabling the implementation of a quality, hygiene, safety & TPM culture that promotes company growth & saving potentials
- Ensuring minimal wastage, optimum manpower utilization and optimal usage of consumable and operating at maximum efficiencies (Efficiencies, DL and Productivity etc.)
- Part of LTS with my senior’s
Team Leader Operation
COLGATE PALMOLIVE INDIA LTD.
Ahmedabad, India
07.2015 - 02.2019
- Worked & having experience of Operation & Maintenance of High-speed Toothpaste line of finishing & Making section
- Handling 35+ manpower in shifts to achieve production targets
- Involved in installation & commission of high-speed packaging line no
- 7 with high-speed machine of 750 tpm
- Responsible for Schedule manufacturing activities efficiently, Effective equipment maintenance, Training of Resources, Skill Development, identify and create required flexibility in Plant operations
- Equipped with knowledge of SAP & Opera In-batch System used for Operation & Maintenance
- Drive reliability improvement projects to increase Mean Time between Failure (MTBF) and reduce Mean Time to Repair (MTTR) on critical equipment through RCA of all breakdowns
- Skilled in maintaining reasonable inventory of spares to address maintenance issue
Executive Manufacturing
Mondelēz International i.e. Cadbury India Ltd.
Pune, India
06.2013 - 07.2015
- Worked for Brown field project Installation, Erection, Commissioning, Operation and Maintenance of SHELL MOULDING LINE, Caramel Kitchen, Chocolate Making & advance high-speed packaging machines within specific time
- Equipped with well knowledge of Production & Maintenance of Chocolate making and Chocolate Moulding line equipment
- Knowledge of installation, erection, operation, commissioning, and maintenance of Chocotech System
- Involved in MUV Handling, weekly enhancement & other SAP related activities
- Handling entire production line independently by following all GMP and food safety rules and regulations with executing all daily phase zero activity i.e.(DMS , RCA & loss analysis)
- Planning as well as carrying out in-house Value Addition Development Activities successfully to improve efficiency, Product quality and/or reduce operating costs
- Working as Abnormality system owner as a part of AM Pillar
- Implemented the Integrated Lean six sigma (Phase 2 stage) culture which includes GE & OEE analysis, Down time analysis, Capability Building plan for SFC’s and cultural change towards the 'I Run I Maintain and My Machine My Baby Approach' to maintain the machine base condition
- Equipped with knowledge of Various Power Transmission System such as various Gear Boxes, Chain transmission, and Belt transmission
Education
Bachelor of Engineering - Mechanical Engg.
B.N. COLLEGE OF ENGG., PUSAD
India 03.2008 - 05.2012
H.S.C - Science
S.B. COLLEGE OF SCIENCE, AURANGABAD
Aurangabad, Maharashtra 03.2006 - 04.2008
S.S.C. - undefined
S.B.T.V.M.
Skills
- Operations & Maintenance Management
- Productivity & Yield Improvement
- Negotiation skill and influencing ability
- Fast learner and effective communicator
- Cost Control & Inventory Management
- Team / People Management
- Process Improvement & developing Innovative project
Languages
English
Advanced
Hindi
Fluent
Marathi
Native
Gujarati
Upper intermediate
Custom
I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.
Affiliations
- Cricket and travelling and interest in financial awareness.
Personal Information
- Height: 5’7”
- Weight: 78 kg
- Date of birth: 04/16/91
- Gender: Male
- Nationality: Indian
Accomplishments
- FDA Certification as approved Technical Person.
- · Certified “ILEAP 2021 “future leadership program for PepsiCo.
- · Qualified for AM STEP 1, 2 &3. And PM Step 1 in IL6Sigma Philosophy of working.
- · Optimistic, Self-motivated, and Confident.
- International exposure for FAT of line commisioning purpose at Germany and South Arica.
Certification
- Certified PC SET for Pepsico India Snacks category.
- Act as a Safety Ambassador for factory
Timeline
Manufacturing manager
PepsiCo India Holdings limited
09.2023 - Current
Assistant Manager Manufacturing
PepsiCo INDIA Holdings Pvt LTD
02.2019 - 08.2023
Team Leader Operation
COLGATE PALMOLIVE INDIA LTD.
07.2015 - 02.2019
Executive Manufacturing
Mondelēz International i.e. Cadbury India Ltd.
06.2013 - 07.2015
Bachelor of Engineering - Mechanical Engg.
B.N. COLLEGE OF ENGG., PUSAD
03.2008 - 05.2012
H.S.C - Science
S.B. COLLEGE OF SCIENCE, AURANGABAD
03.2006 - 04.2008
S.S.C. - undefined
S.B.T.V.M.
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