Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Timeline
Generic
ABHIJEET P. UGILE

ABHIJEET P. UGILE

Pune

Summary

Experienced engineering and production professional with over 16 years of progressive experience in pharmaceutical manufacturing, project execution, and automation in regulated environments. Proven track record in managing complex CAPEX/OPEX projects from concept to completion, including vendor coordination, FAT/SAT execution, equipment validation (IQ/OQ/PQ), and seamless production handover. Led cross-functional teams of 200+ personnel in a high-volume molding production environment, ensuring productivity, quality, and safety goals were consistently met. Specialized in process optimization, lean manufacturing, and automation, resulting in measurable improvements in cycle time, waste reduction (15%), and equipment efficiency (20%). Expert in project lifecycle management, risk assessment, technical documentation, and regulatory compliance with ISO 9001, ISO 45001, and FDA standards. Hands-on experience in process automation, PLC programming, and SCADA-based control systems to enhance operational control and reliability. Well-versed in continuous improvement methodologies (CI/Kaizen), having successfully implemented multiple initiatives for cost control, energy savings, and workflow enhancement. Demonstrated expertise in technology transfer projects from global facilities to India, enabling successful localization of high-quality pharmaceutical primary packaging production. Strong leadership and stakeholder management skills, with a PMP certification and ISO auditor credentials, enabling efficient team collaboration and audit readiness. Strategic thinker with excellent communication, problem-solving, and adaptability skills, seeking a challenging Project Manager role to drive innovation, compliance, and operational excellence in the pharma sector. Tech-savvy innovator with hands-on experience in emerging technologies and passion for continuous improvement. Skilled in identifying opportunities for technological enhancements and implementing effective solutions. Adept at leveraging new tools and methods to solve problems and enhance productivity. Excels in adapting to fast-paced environments and driving technological advancements. Experienced Production Manager successful maintaining consistent on-time delivery for customers. Well-organized, proactive and resourceful in dealing with routine and complex production issues. Ambitious Production Manager with 16 years of total experience in engineering & healthcare environments. Motivates employees to align performance with company objectives in fast-paced production environments. Superior competency in resource allocation, production scheduling and workflow management. Production management professional knowledgeable about allocating resources, optimizing production and increasing output with hands-on and dedicated approach. Articulate and professional problem-solver with good relationship-building abilities. Proficient in planning and implementing innovative production strategies. Smoothly direct employees carrying out challenging operations to achieve demanding production goals, schedules and budget targets. Driven leader with excellent analytical, decision-making and project management abilities. Maintain employee focus and achieve quality targets with hands-on supervision. Multi-talented Production Manager experienced in diverse industrial environments. Profit-motivated collaborator with ingenuity in troubleshooting complex productivity obstacles. Creative leader with motivational supervisory methods. Diligent engineering position with extensive experience in managing production workflows and optimizing processes for efficiency. Successfully led teams to achieve project milestones and improve operational performance. Demonstrated expertise in resource allocation and process improvement. Experienced with production planning, quality control, and resource management. Utilizes strategic approaches to streamline operations and boost productivity. Track record of implementing process improvements and fostering cohesive team environments. Committed Manager with strong engineering & production background. Focused on maintaining team safety and meeting challenging performance targets. Skilled in managing supplies and keeping line moving smoothly. History of completing safe, accurate and physically-challenging work. Repairs and maintain controls and equipment to achieve performance objectives in routine and special gas collection tasks. Fluent in English, Marathi & Hindi. Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals. Hardworking and passionate job seeker with strong organizational skills eager to secure entry-level Management position. Ready to help team achieve company goals. Thorough team contributor with strong organizational capabilities. Experienced in handling numerous projects at once while ensuring accuracy. Effective at prioritizing tasks and meeting deadlines. Dynamic individual with hands-on experience in industrial projects and talent for navigating challenges. Brings strong problem-solving skills and proactive approach to new tasks. Known for adaptability, creativity, and results-oriented mindset. Committed to making meaningful contributions and advancing organizational goals. Possesses versatile skills in project management, problem-solving, and collaboration. Brings fresh perspective and strong commitment to quality and success. Recognized for adaptability and proactive approach in delivering effective solutions. Detail-oriented individual with exceptional communication and project management skills. Proven ability to handle multiple tasks effectively and efficiently in fast-paced environments. Recognized for taking proactive approach to identifying and addressing issues, with focus on optimizing processes and supporting team objectives. Results-oriented achiever with proven ability to exceed targets and drive success in fast-paced environments. Combines strategic thinking with hands-on experience to deliver impactful solutions and enhance organizational performance. Demonstrates strong analytical, communication, and teamwork skills, with proven ability to quickly adapt to new environments. Eager to contribute to team success and further develop professional skills. Brings positive attitude and commitment to continuous learning and growth. Proactive and goal-oriented professional with excellent time management and problem-solving skills. Known for reliability and adaptability, with swift capacity to learn and apply new skills. Committed to leveraging these qualities to drive team success and contribute to organizational growth. Innovative technology professional with several years of diverse experience. Skilled in enhancing systems and aligning technical solutions with business objectives. Proven success in leading projects from start to finish and contributing to organizational growth and success. Equipped with strong problem-solving abilities, willingness to learn, and excellent communication skills. Poised to contribute to team success and achieve positive results. Ready to tackle new challenges and advance organizational objectives with dedication and enthusiasm. Recent graduate with foundational knowledge in the field of engineering and hands-on experience gained through academic projects and internships. Demonstrates strong teamwork, problem-solving, and time-management skills. Prepared to start career and make meaningful contributions with commitment and drive. Experienced leader with strong background in guiding teams, managing complex projects, and achieving strategic objectives. Excels in developing efficient processes, ensuring high standards, and aligning efforts with organizational goals. Known for collaborative approach and commitment to excellence. Detail-oriented, organized, and meticulous employee. Works at fast pace to meet tight deadlines. Enthusiastic team player ready to contribute to company success. Project engineering professional with substantial experience in managing complex projects from inception to completion. Skilled in coordinating cross-functional teams, ensuring adherence to timelines, and maintaining high standards of quality. Expertise in project planning, resource allocation, and risk management. Known for effective problem-solving, adaptability to changing project requirements, and consistent delivery of results. Proficient Project Engineer with 3 years of experience driving over 9 projects to completion. Skilled in overseeing technical staff and checking that projects are completed on schedule, within budget, and according to specifications. Experienced with managing multifaceted projects from inception to completion. Utilizes effective project management techniques to ensure timely and budget-compliant delivery. Track record of leveraging technical expertise to solve complex engineering challenges. Engineering professional prepared for impactful contributions. Led critical projects from conception to completion, ensuring alignment with client requirements and regulatory standards. Strong focus on team collaboration and achieving results. Demonstrated skills in project planning and risk management. Award-winning Project Engineer focused on sustainable design. Highly effective at working with teams of designers and builders to accomplish projects on-time and according to cost constraints. Pursuing full-time role that presents professional challenges and leverages interpersonal skills, effective time management, and problem-solving expertise. Analytical Manager focused on applying sound engineering principles using both traditional and innovative methods. Knowledgeable Management position. Successfully led cross-functional teams to complete complex engineering projects on time and within budget. Demonstrated proficiency in project management and problem-solving, contributing to continuous process improvements. Results-driven production professional prepared for demanding roles in manufacturing and operations management. Proven track record of enhancing production efficiency and maintaining high-quality standards. Focused on team collaboration and adaptability to changing project needs, with strong skills in process optimization and leadership. Production specialist with strong background in overseeing manufacturing processes and ensuring operational efficiency. Proven ability to lead teams, optimize workflows, and drive productivity in fast-paced environments. Known for strategic problem-solving, adaptability, and fostering collaborative work environments. Skilled in lean manufacturing, quality control, and resource management. Focused on being productive and safety-minded at all times. Proactive Production Manager successful at anticipating needs and making adjustments to schedules, materials and workflow. Ready to bring expertise to company needing hands-on, knowledgeable and resourceful leader.

Overview

16
16
years of professional experience
3
3
Certifications

Work History

Production Manager | Process Project Engineer

Datwyler Pharma Packaging India Pvt Ltd
Satara, MH
02.2020 - 06.2025
  • Spearheaded end-to-end production operations for the molding department, ensuring adherence to quality, compliance, and delivery benchmarks in a high-volume pharma packaging environment.
  • Improved operational efficiency by 20% through systematic monitoring and enhancement of TEEP, OEE, and Availability, using real-time data and root cause analysis frameworks.
  • Led a cross-functional team of over 200 employees across three shifts, fostering a high-performance culture through structured mentorship, team-building, and KPI-driven performance tracking.
  • Championed quality, compliance, and regulatory readiness, ensuring zero non-conformances across multiple internal and external audits, including FDA and ISO inspections.
  • Reduced waste generation by 15% by introducing lean manufacturing practices, kaizen initiatives, and digital tracking tools for defect analysis and scrap control.
  • Established a department-wide skill matrix and training roadmap, enabling reskilling and upskilling to support agile production lines and multi-machine operations.
  • Drove continuous improvement (CI) initiatives that led to cycle time reduction, energy savings, and enhanced equipment utilization across the production floor.
  • Planned and executed the department's annual cost budget, effectively controlling operational expenses without compromising on quality or efficiency.
  • Validated and commissioned new molding machines and tooling, ensuring robust qualification (IQ, OQ, PQ) and seamless production integration.
  • Acted as a strategic interface between production, quality, engineering, and supply chain, aligning priorities for smooth product flow and on-time delivery to global customers.
  • Production Manager India Tenure: Feb 2020 – Jun 2025 (5 Years & 5 Months)
  • Process / Project Engineer Tenure: Apr 2013 – Jan 2020 (6 Years & 9 Months)

Automation Engineer

Victorious Knowledge & EduTech Pvt Ltd
Pune, MH
02.2012 - 03.2013
  • Conducted comprehensive training sessions for industrial technocrats covering equipment automation with PLC & HMI, operations, troubleshooting, and preventive maintenance.
  • Instrumentation and Control, Design layout & optimization, energy conservation, and utility balancing for enhanced operational efficiency.
  • Hydraulic system functional upgradation with control panel as per logic requirement.

Project Engineer | Independent

Freelancing Aurangabad
Aurangabad, MH
06.2009 - 12.2011
  • Led new electrical panel building as per requirement with Electrical panel testing, Relay circuit upgrade with PLC, Special Purpose Panel Circuit, Instrumentation and Control, Design layout & optimization, energy conservation, and utility balancing for enhanced operational efficiency.
  • Panel functional testing and rectification, Electrical wiring as per client requirement. Electrical panel maintenance.

Education

Bachelor of Engineering - Industrial Electronics

M.G.M's Jawaharlal Nehru Engineering College
Aurangabad, MH

Skills

Core Competencies: Project Lifecycle Management, Cross-Functional Team Leadership, Operational Efficiency Optimization, Regulatory Compliance, Technical Problem Solving, Project Management, Pharmaceutical Manufacturing, Process Validation, Quality Assurance, ISO Standards, CAPA Management, PLC Programming, SCADA Systems, Lean Manufacturing

Certification

PMP

Accomplishments

  • Certified ISO 9001:2015 QMS Internal Auditor, demonstrating proficiency in quality management systems.
  • Certified ISO 45001:2018 OH&S Management System, showcasing commitment to occupational health and safety standards.
  • Earned Project Management Professional (PMP) certification, validating expertise in project management methodologies.

Timeline

Production Manager | Process Project Engineer

Datwyler Pharma Packaging India Pvt Ltd
02.2020 - 06.2025

Automation Engineer

Victorious Knowledge & EduTech Pvt Ltd
02.2012 - 03.2013

Project Engineer | Independent

Freelancing Aurangabad
06.2009 - 12.2011

Bachelor of Engineering - Industrial Electronics

M.G.M's Jawaharlal Nehru Engineering College
ABHIJEET P. UGILE