Abhinav Kalyani

Projects Handled:

• Design and development of tablet coating machine GCi NE and GCSi 125, 250, 350, 500, 750, 950, 1350, 1850.

Key Result Area:

• Collaborated with multidisciplinary engineering team to design and develop tablet coating machines GCi NE and GCSi models.
• Implemented Automated Bom Generation system, reducing release timing by 50% and minimizing human errors.
• Created and validated Functional Descriptions, ensuring accurate documentation of machine functions.
• Facilitated project kick-off meetings with clients, finalizing scope of work and establishing delivery timelines.
• Prepared detailed manufacturing drawings with GD&T, material specifications, and assembly instructions for production.
• Resolved shop assembly issues through effective problem-solving strategies, enhancing manufacturing efficiency.
• Participated in internal design reviews, consulting project leaders to uphold quality standards.
• Developed new concept designs per customer requirements using Autodesk Inventor and integrated BOM.

Projects Handled:

• End of Arm Tooling for Insert loading in mold cavity & finished part pick and place.
• EOAT for multi-gate cutting station

Key Results Area:

• Preparing a new concept design as per customer requirements, with a BOM, using SolidWorks.
• Selection of appropriate material as per application.

Projects Handled:

• Designed mechanical structures for single and three-phase transformers and inductors for traction applications.

Key Result Area:

• Prepared new concept designs and specifications according to customer requirements.
• Created core-leg and winding fixtures, including mounting frames for inductors and transformers.
• Directed coordination with CPRI for shock and vibration testing of transformers and inductors in railway applications.
• Conducted product engineering, solid modeling, GD&T, sheet metal design, and simulations using SolidWorks and CATIA.
• Utilized proven methodologies to produce finished products with complete BOM documentation.
• Executed welding fixtures for railway vehicles and components in compliance with EN 15085-3 (E).

Projects Handled:

• Designed and developed CNC pipe bending machines, including 5-axis, 3-axis, HFBM, and 2-axis models.
• Engineered specialized machines for pipe and tube cutting, drilling, end forming, and beading applications.
• Developed hydraulic presses in various configurations: column, C frame, and H type, from 25 to 600 tons.
• Created pipe-checking fixtures for multiple outer diameters, and produced jigs for drilling and component inspection.

Key Result Areas:

• Prepared design concepts and specifications according to customer requirements.
• Calculated bend torque for 1-D CLR pipe bending applications.
• Selected materials, gearboxes, motors, and LMG rails based on specific application needs.
• Conducted product engineering, solid modeling, drafting, sheet metal work, and simulation using SolidWorks.

Projects Handled: Chip Van Trailers, Log Trailers, Low-Pro Trailers, and Flat-Bed Trailers.

Key Result Areas:

• Engineered sheet metal components in a trailer body-building environment.
• Developed vehicle components per specifications from engineering functional groups.
• Created detailed CAD drawings of parts and assemblies using SolidWorks.