Abhisek Mohapatra

• Lead instrumentation and control for Gas and process division
• Preparation of sketch, automation architecture, IO list, Instrument Index, Cable schedule, JB drawing, wiring diagram, Terminal details, Control Narrative, Detailing, testing and commissioning
• Supporting commissioning team, Instrument selection, installation, troubleshooting
• Understand the process criticality, Process safety in terms of process operation along with instrumentation Criteria with SIL level instruments, Cause & effect
• Supporting customer with various problems, helping in Process risk assessment
• Site visit review and FAT
• Leading project, deliverables, roadmaps, specification and detailing of project task
• Preparation of the schedule and BOM for cabling and instrumentation
• Preparation of logic diagram and control philosophy as per the project
• Preparation of RFQ, VDR, Cable scheduling, maintaining hazardous area specification as per standard
• Basic engineering & Detail engineering for project and process
• Project Review & Design Review
• Commissioning support
• Participate in vendor evaluation and pre-qualification process
• Review Instrument Engineering standards and Design Guidelines

Projects

• Samsung heavy industries crude oil ship utility including compressor & Booster. (Feb 24 to till)
• Sonatrac oil refinery project for Compressor & Booster. (Aug 23 to Jan 24)
• Pretrobrass Oil refinery Project. (Aug 23 to Feb 24)
• EMIRATES Oil refinery project for compressor, N2 booster, Nitrogen gen generator. (June 24 to till)
• ADNOC Oil refinery project for Snuffing compressor, N2 Booster, & expanders. (Sept 24 to till)
• Reliance industries Hydrocarbon project. (June 24 to till)
• IOCL project for hydrogen gas extraction. (Completed)

• Project Management & Detail Engineering
• Participation in engineering P&ID, RFQ, BOQ, Design drawings
• Installation of filed instrument, commissioning
• Best maintenance techniques & engineering practice
• Preparing and ensuring compliance to standard maintenance procedures, preventive, predictive maintenance schedules to increase machine, instruments uptime & equipment reliability
• Proficient in Inventory Modeling, generating Purchase requisition and follow up of Purchase orders; development of equipment task list, Maintenance plan in SAP
• Calibration procedure, strategically maintenance schedule and head to tail test of instruments
• All instruments installation calibration
• Automation loop check a control logic check-up
• Detailing of CV, FT, Actuated valve, PT, TT & LS and maintenance
• Knowledge about safety interlocks
• Overall commissioning & troubleshooting
• Detailing and trouble shooting of PLC panel
• Safety and instruments safe installation as per P&ID and approved drawings
• Timely review and tracking of engineering and execution progress against the budget and schedule baseline
• Taking care of all best practice, standard and safety to be followed during engineering and construction
• Developing maintenance procedure and operation standard for easy operation
• Review of TBA & CBA
• SAP Using for material tracking, service entry & budget
• Techno commercial offer evaluation
• Overall installation & commissioning
• Preparation of CSD and calibration schedule
• Intrinsic safety instruments
• Hazardous area defined instruments with flame proof
• Process Risk Analysis & LOPA
• Continuous improvement project
• Cause & effect diagram
• Calibration and troubleshooting

PLC & DCS knowledge with Panels

• SEIMENS MAKE S7-300, S7-400H with redundancy, S7-1500, S7-200
• PILZ MAKE SAFETY PLC
• RIO panel with redundancy module
• Communication protocol
• PI system installation
• IOT
• IDM Integrated data management system
• Automation architecture

Efficiently construction & commissioning of the projects

• High pressure hydrogenation plant
• (2017-2021)
• Refinery consolidation with capacity enhancement
• (2015-2017)
• FR3 transformer oil plant
• (2014-2015)
• Boiler enhancement project with conversion of bagasse to coal
• (2017-2018)
• Effluent treatment plant
• Vacuum system for Distilled fatty acid plant
• (2022-2023)
• High pressure hydrogenation plant commissioning at Turkey (Delovasi Plant)
• (2019 feb -march)
• Hydrogen plant commissioning
• (2022 sept- dec)
• Thermic fluid boiler commissioning
• (2023 jan-feb)