ABHISHEK BHAGAT

· Improved productivity by implementing the right tools, jigs, and fixtures in sheet metal fabrication.

· Optimized cycle times and machine loading; scheduled orders based on priorities, reducing delays.

· Partnered with engineering to reduce costs, redesign parts, and improve assembly quality.

· Planned and allocated resources (man, machine, material) to meet production targets efficiently.

· Solved shop-floor issues quickly using Why-Why root cause analysis, minimizing disruptions.

· Reduced throughput time and WIP inventory through systematic production planning.

· Conducted variance analysis (Plan vs. Actual) to identify and resolve gaps.

· Managed KANBAN system to improve material flow and reduce bottlenecks.

· Conducted time & motion studies in press shop and fabrication, enhancing productivity.

· Improved 5S standards & workplace safety, conducting regular audits.

· Boosted OEE (Overall Equipment Effectiveness) of machines and enhanced plant productivity.

· Prepared performance reports for management review.

· Ensured compliance with safety regulations and quality standards during operations.

· Reduced downtime by establishing preventive maintenance practices.

· Trained and motivated employees, driving a system-driven, continuous improvement culture.

· Hands-on expertise in laser cutting, robotic welding, and press machines.

· Maintained ISO documentation (14001, 9001, 13485) and supported successful audits.

· Managed shop-floor documentation (DPR, Process Validation, FPA reports) and assisted in plant audits.