Abhishek Kumar Singh

Results-driven Production and Supply Chain Professional experienced in Production Planning, Logistics, Dispatch Management, and Supply Chain Operations within wire and steel manufacturing. Achieved significant improvements in OTIF delivery and inventory optimization while managing large-scale manufacturing operations of approximately 9500 MT/month. Focused on leveraging expertise in logistics strategy and supply chain optimization to drive business growth in leadership roles.

• Installed and commissioned 6 Straight Line Wire Drawing Machines with Mechanical Descaling Units, including a successful vertical start-up, ensuring stable operations and consistent wire quality for downstream applications.
• Key member of the project execution team for de-bottlenecking a 5,000 MT galvanized line, improving throughput, line balance, and delivery reliability.
• Established an in-house pickling plant for captive consumption of WPL, reducing dependence on fresh acid, improving surface quality, and lowering processing costs and lead time.
• Led the revamping and optimization of fastener manufacturing machines, enhancing equipment reliability and productivity.
• Set up an end-to-end plant and process for wire nail manufacturing using TMT end cuts, wire rod end cuts, and scrap wire, achieving a 300 MT/month capacity and enabling effective scrap utilization and cost optimization.
• Onboarded 3 Nos of EPAs for wire nail manufacturing.
• Eliminated critical process bottlenecks through Kaizens and improved production planning, resulting in a 24% increase in fine-size wire production.
• Increased non-roping wire output by 15% by improving spindle efficiency and machine performance.
• Improved overall plant OEE through the structured deployment of Method Study, Time & Motion Study, 5S, shop-floor Kaizens, and SMED, reducing losses across availability, performance, and quality.
• Developed and implemented standard operating procedures (SOPs) to ensure process consistency, safety, and repeatability.
• Established wire drawing via the Mechanical Descaler route, successfully eliminating the pickled wire rod route, leading to reduced processing time, cost, and environmental load.

• Hindi
• English
• Hindi

• Business Excellence Leadership Program, A training program conducted by TBExG for developing TBEM assessors.
• Certified Internal Auditor for IMS, 9001:2015, ISO14001:2015 and OHSAS 18001:2007