ABHISHEK SHUKLA

Senior Production Executive

• Championed safety, quality, and compliance as the lead for GMP and TPM in production settings, significantly elevating operational standards.
• Spearheaded Continuous Improvement and Lean initiatives (CLIT), including Kaizen, which enhanced system efficiencies and identified and mitigated production abnormalities.
• Conducted rigorous Root Cause Analysis (RCA) to address and rectify failure points, enhancing system reliability.
• Drove substantial improvements in System Line Efficiency (SLE) and overall productivity through strategic project execution.

Operational Excellence Projects

• Led a Lean Six Sigma project focused on Preform Yield Improvement and Beverage Loss Reduction, which significantly optimized material usage and reduced waste.
• Initiated an Energy Project incorporating Intelligent Automation, which achieved a Zero Fluctuation Compressed Air System and Continuous Operating Parameter (COP) Monitoring, enhancing energy efficiency and reducing costs.
• Implemented cost optimization strategies for Material Handling Equipment, including forklift operations optimization based on a detailed Work Study, reducing operational expenses.
• Developed and implemented a live dashboard using Power BI to eliminate paperwork and enable real-time data visualization and decision-making across all departments. This innovation significantly increased operational efficiency and transparency.

Senior Shipping Executive

• Directed warehouse operations focusing on advanced safety measures, cost optimization, and strict adherence to FIFO principles, improving customer service through enhanced product availability.
• Performed Time and Motion studies to streamline operations, effectively reducing process times and distinguishing between Value-Adding (VA) and Non-Value Adding (NVA) activities.
• Utilized advanced tools such as SAP, a Transport Management System (TMS), and Power BI dashboards for detailed monitoring and analysis, enhancing operational transparency and decision-making capabilities.