Abhishek Yadav
Gurugram
Summary
Dynamic design and product development manager with more than 6 years of experience in design, production and team management. Strong new product development, VA/VE and vendor management skills. Proven ability to achieve production targets and significantly increase revenue. Results oriented, motivated and detail focused on customer satisfaction.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Deputy Manager
Instalimb
Gurugram
04.2024 - Current
- Established production line for localization of cross-border projects, achieving 50% inventory localization.
- Coordinated and led team of 25 engineers and 10 technicians across five countries for localized medical device production.
- Planned production and developed manuals, training local teams to reduce lead time by one-fourth.
- Localized product raw materials and conducted VA/VE analysis to lower costs by up to 30% per unit.
- Created clear assembly drawings, BOMs, and designed kits to enhance the production process.
- Fostered strong relationships with interdepartmental teams, customers, and key accounts.
- Recruited talent by preparing job descriptions and conducting performance analyses.
- Collaborated with engineering teams to develop improved methods or processes.
- Communicated regularly with vendors regarding product availability or delivery times.
- Evaluated existing systems and procedures and proposed improvements where necessary.
- Analyzed production data trends to forecast future needs or requirements.
Research and Development Engineer
Instalimb
Tokyo
12.2023 - 03.2024
- Developed innovative and path leading technologies to challenge legacy problems with modern technologies.
- Developed solution based company trademarked High speed FDM based 3D printer for prosthetics and orthotics production.
- ODM development with close vendor collaboration and monitoring.
- Quality control and checking on new product development.
- Offshore Localization production experience, preparation of new products by vendor management, VA/VE and Technical drawing and manual creation.
Hardware Development Engineer
Fujitsu Japan
Kawasaki
04.2019 - 11.2023
- Collaborated with cross-linguistic multi-disciplinary interdepartmental team to Design market competitive electronics 5G-6G network devices.
- Undertook the RnD project of Photonics smart NIC development program under the funding from the Japanese government(NEDO).
- Optimizing legacy Telecommunication systems by conducting cost down projects and end of life management of parts.
- Skilled in 3D CAD operation and 2D Engineering Drawings oriented for mass production, DFM, part/assembly design, Strength and Thermal analysis using simulations and GD&T implementation.
- Involved in multiple part/assembly cost reduction projects, ODM development (negotiation/procurement from overseas Taiwanese vendors), ensuring Safety and Quality.
- Process Optimization and Production Planning of Inhouse manufacturing factories.
- Procurement/End of life management for vendors procured parts and collaborating with the production department to ensure smooth production operations.
- Conduct EMI/Earthquake/NEBS and Rohs compliance and testing.
Design Engineer Intern
Fujitsu
Kawasaki
06.2018 - 08.2018
- Successfully completed cost reduction project with a cross cultural team on Designing and Evaluation of Optical Networking Equipment under the R&D Unit.
- Accomplished by design modification and transition to a cost effective manufacturing process project yielded 18% cost reduction per part.
- Selected for permanent employment from a pool of promising 50 interns from across 15 countries.
Supply Chain Engineer
Alfa Laval India Pvt. Ltd.
Pune
08.2017 - 06.2018
- Supply chain monitoring, handling heavy material handling and production processes under operations department for manufacturing facility of High Speed Centrifugal Separators.
- Order Handling and Supply Chain management of raw material using ERP system (Intentia).
- Kaizen & LSS Implementation on the production floor.
- Supplier visits for Quality Improvement and best practices implementation.
Education
BTECH - Mechanical Engineering
VIT
12.2017
Course in Japanese Language
Ranade Institute
12.2018
Skills
- New Product Development
- Medical Device Manufacturing
- 3D Printing
- Sheet metal Design
- DFM
- Assembly/Part Design
- CAD/CAE
- FEM Analysis
- Technical Drawing
- GD&T, JIS
- ODM management
- Production Management
- Commercial negotiating
- Vendor Management
- Budget Forecasting
- Leadership and team management
- Market analysis
Languages
Hindi
First Language
English
Proficient (C2)
C2
Japanese
Advanced (C1)
C1
German
Elementary (A2)
A2
Marathi
Intermediate (B1)
B1
Certification
- 43 Hours of Complete Machine Learning & Data Science Bootcamp, 03/01/21
- Japanese Language Proficiency Test (JLPT) N2 (113/180), 07/01/21
- 18.5 Hours of Cisco CCNA 200-301: Full Course of Networking Basics, 03/01/21
- Manufacturing Process: Injection Molding Course, 02/01/21
Projects
Designed Medical grade 3D printers, Leveraging cutting edge technology and purpose oriented engineering improvements that are capable of producing prosthetics and orthotics at mass production scale to improve the life of patients. In collaboration with the United Nations International Development Organisation(UNIDO)., 2023-2024 Conducted development work to develop a photonics smart NIC, Reduces network power consumption in data centers by applying optical transmission technology that achieves greater efficiency in size and energy consumption, as well as greater data capacity, and by refining hardware and software technologies cultivated through the development of leading-edge optical transmission devices under the funding from Japanese government(NEDO)., 2020-2023 Modeled and Evaluated Cooling Unit mountings for Optical Networking Equipment at Fujitsu Japan, The design improvement resulted in 10% cost reduction. Resulting in the shifting of manufacturing from metal cutting process to sheet metal., 2018 Worked on a project at Cummins India Ltd., For operational development and improvement of manufacturing process. The project included Design, Analysis and Manufacturing of Indexing Fixture to increase the productivity of current manufacturing line., 2016-2017 Modelled and Analysed various tipper truck bodies, Assisted in designing an Optimised Model minimizing material and retaining required strength during internship at Kailash Vahan Udyog Ltd., 2015 Designed and Manufactured Two Tree Climbing Robots, Using two different Mechanisms during Third Year of Engineering., 2014-2015 Designed and Manufactured a Spot-Welding Machine, 2014 Designed and Built an Obstacle Avoiding Robot (Autopilot Drive), 2013 Designed and Built a Light Operated Remote Switching System, 2013
Publications
- Design and Analysis of an Indexing Fixture, International Research Journal of Engineering and Technology (IRJET), 2018
- Designing and Optimization of Wheel Assembly of a Formula Student Car, International Journal of Current Engineering and Technology, 2016
Activities
- Participated as Analysis and Design Head for our college's formula student racing team [Team Veloce], 2015-2017
- Participated in Formula F4 Racing Events: Formula Student India and SUPRA SAE India, 2016
- Successfully completed Professional Development Certificate Course on Steam System Engineering conducted by experts from Forbes Marshall Pvt. Ltd., Pune, 2015-2016
- Successfully completed Industrial Project on 'Tipper Body Optimization' during internship at Kailash Vahan Udyog Ltd., 2015
- Actively participated in the college Robotics Forum, 2014
Timeline
Deputy Manager
Instalimb
04.2024 - Current
Research and Development Engineer
Instalimb
12.2023 - 03.2024
Hardware Development Engineer
Fujitsu Japan
04.2019 - 11.2023
Design Engineer Intern
Fujitsu
06.2018 - 08.2018
Supply Chain Engineer
Alfa Laval India Pvt. Ltd.
08.2017 - 06.2018
BTECH - Mechanical Engineering
VIT
Course in Japanese Language
Ranade Institute
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