Dynamic production professional with extensive experience at TATA Consumer Products Limited, excelling in external manufacturing operations and implementing TPM and KAIZEN methodologies. Proven track record in optimizing production processes and enhancing quality compliance, while demonstrating strong problem-solving skills and effective documentation practices. Committed to driving continuous improvement and operational excellence.
Overview
5
5
years of professional experience
Work History
Asist. Officer Production
TATA Consumer Products Limited
07.2025 - Current
Overseeing daily production activities for Rusk & Wafers at external manufacturing units.
Monitoring production processes to ensure efficiency, quality standards, and adherence to SOPs.
Coordinating with plant teams and vendors to resolve the shop floor challenges.
Supporting new product trials, artwork changes, and packaging alignments.
Ensuring timely RM/PM inwarding, documentation, and dispatches as per planning.
Maintaining a strong adherence to the TATA Code of Conduct.
Best production scheduler.
Implementing 'TPM Pillars' on the shop floor.
Maintaining '5S'.
Implemented the best 'KAIZEN' on the shop floor.
Well, in manpower handling and shift handling.
Promoting solutions.
Work in a learning and challenging environment.
Worked with active unions.
Analyze risk & losses through problem solving tools like Safety Gemba walks & Root cause analysis (why-why analysis), BDA, GSTD Tools for continuous improvements.
Having knowledge from Fruits Ripening (ECRC) to Aseptic filling.
Manpower management.
Breakdown handling.
Implementation of Tools like TPM, 5S, kaizen on shop floors.
Implementing Preventive maintenance schedule.
Ensuring proper functioning of machineries like Destoner, Pulper, Refiner, Preheater, Decanter, Evaporator, Sterilizer.
Monitoring product quality to company standard (Brix, acidity, Color values etc.).
Also looking our 3P Plants during season situated in various location like Raipur, Tirupati, Chitoor, Krishnagiri, etc.
In our 3Ps, we are looking for production, quality as per our parameter and maintaining reports like RMIR, IPS & DPR for proper monitoring as contracted.
Apart from Production, I also have knowledge of Plant business like Proposal making & Initiation, Auctions, Biddings, Green Field & Brownfield Projects, Strategically 3P Plants selections in different location.
Knowledge of Plant Risk Management.
Phase-3 Tastemaker Production
NESTLE INDIA LIMITED
Pantanagar
09.2020 - 04.2022
Managed the Production of Maggi 'Taste-maker masala', Variants of 'Pasta Masala', variants of 'Fried rice masala' & 'Masala-ae-magic'.
Shift handling & manpower allocation to ensure smooth operation for meeting production Target.
Production scheduling.
Manpower optimisation by resources modelling.
Maintaining production tracebility (QA-33 process).
Controlling net weight & fillings variation.
Abnormalities identifications & rectifications.
Done Project on masala reduction over Topack machines.
Have played important role in Project on PS reduction by moving from shift wise cleaning to once every 12.
Daily operational review to identify bottlenecks & improvement opportunities.