A.D. GANESSA SARAVANAN
Vellore
Summary
A seasoned professional with over 31 years of expertise in die casting (HPDC & GDC) and CNC machine shop manufacturing operations, excelling in leadership, project management, and process optimization. Skilled in implementing LEAN, TPM, and automation systems, driving business growth, and improving operational efficiency. Proficient in energy management, carbon footprint reduction, and managing large cross-functional teams. Experienced in handling IATF 16949:2016, ISO 14001:2015, and ISO 45001:2018 management systems to ensure quality, environmental sustainability, and safety compliance.
Overview
31
31
years of professional experience
Work History
Vice President Manufacturing
Chamundi Die Cast Pvt Ltd
04.2023 - Current
- Implemented process improvement procedures that resulted in cost savings across the board.
- Cultivated a culture of collaboration among department heads to facilitate cross-functional project execution.
- Ensured compliance with state and local laws related to employment practices.
- Identified problems and implemented solutions to better streamline operations.
Plant Head – DGM Operations
Chamundi Die Cast Pvt Ltd
04.2016 - 03.2023
- Directed and managed the daily operations of a plant, including production, maintenance, quality control, logistics and safety activities.
- Developed plant performance metrics to measure key performance indicators such as throughput, efficiency and cost management.
- Identified areas of potential cost savings through process optimization initiatives.
- Performed root cause analysis on issues identified during routine inspections or audits.
- Developed strategic plans for long-term objectives related to growth targets or sustainability initiatives.
- Established safety protocols designed to protect workers from hazardous conditions in the workplace.
- Coordinated maintenance strategy for equipment, including predictive and preventive measures.
General Manager - Business Development
Lubrikote Specialities Pvt Ltd
08.2009 - 04.2016
- Developed and implemented strategies to increase market share and profitability.
- Created and maintained relationships with key customers and partners.
- Provided leadership in developing innovative approaches to improve customer service levels.
- Monitored sales trends to identify potential growth opportunities within existing markets or new markets.
Manager - Manufacturing
DieTech India Pvt Ltd
09.2006 - 08.2009
- Created monthly reports for senior management summarizing operational performance metrics.
- Conducted regular meetings with staff to discuss progress and identify areas of improvement.
- Initiated new projects that resulted in increased productivity across all departments.
- Collaborated with other departments to ensure timely completion of projects within budget constraints.
- Established and monitored KPIs to evaluate performance and identify areas for improvement.
Senior Engineer / Assistant Manager - Die Development
Sundaram Clayton
01.2006 - 08.2006
- Draw the annual budget for the mould requirement.
- Order allocations to mold-making sources with lead time tracking.
- Managed multiple projects simultaneously while meeting tight deadlines.
- Streamlined project workflows by introducing agile methodologies, reducing the time to develop the mould, and approval from the end customers.
- Conducted comprehensive risk assessments to proactively address potential issues in project development phases.
Engineer - HPDC Production and Die Maintenance
Ucal Fuel Systems Ltd
02.1995 - 12.2005
- Accountable for shift productivity, people, and safety.
- Performed process qualification trials and assisted the PED members on safe launch periods.
- CFT coordinator in TPM implementation, JH phase...
- Managed the mould maintenance process for the die-casting plant, up to 80 moulds.
- An active member of SMED implementation.
- documented in TGR and TGW according to established procedures for improvement.
Diploma Trainee
S.R.P Tools Ltd
02.1994 - 01.1995
- Maintained records of employee training activities and performance evaluations.
- Collaborated with managers to identify areas where additional skills are needed by staff members.
- Oversaw the manpower allocations against the production plan for the shift.
Education
PG Diploma in Production Management -
Management Promotional Institute, Delhi University
01.1995
Diploma in Mechanical Engineering -
P.A.C.R Polytechnic College
01.1992
Skills
- Leadership & People Management
- Operations Excellence
- Die Casting & CNC Machine Shop Operations
- Die Management
- Automation & Digital Transformation
- Carbon Footprint Reduction
- Energy Management
- Strategic Project Management
- Operational Efficiency
- APQP/FMEA & Die Development
Accomplishments
- Production: Boosted overall production efficiency by 25% through the implementation of lean manufacturing principles and process optimization.
- Achieved a 15% reduction in machine downtime by enhancing preventive maintenance.
- Quality: Reduced product defect rates by 40%, ensuring consistent, high-quality output and improving overall customer satisfaction.
- Achieved zero-defect deliveries and reduced customer rejections to less than 1%, significantly improving customer trust.
- Cost: Reduced overall production and manpower costs by 30% through the implementation of small-scale automation solutions efficiency improvements and Cycle time Improvements.
- Achieved a 15% cost reduction in raw material usage by optimizing resource allocation and waste management processes.
Languages
Tamil & English
Disclaimer
I hereby declare that the details furnished above are true to the best of my knowledge.
Trainingandskillsdevelopment
- LEAN & TPM Certification
- IATF 16949:2016 Certified
- ISO 14001:2015 ,ISO45001:2018
- HPDC Automation Training - YOTA Corp, Taiwan
- Advanced Project Management
Personal Information
- Passport Number: E 5765330
- Date of Birth: 11/05/72
- Nationality: Indian
- Marital Status: Married
Timeline
Vice President Manufacturing
Chamundi Die Cast Pvt Ltd
04.2023 - Current
Plant Head – DGM Operations
Chamundi Die Cast Pvt Ltd
04.2016 - 03.2023
General Manager - Business Development
Lubrikote Specialities Pvt Ltd
08.2009 - 04.2016
Manager - Manufacturing
DieTech India Pvt Ltd
09.2006 - 08.2009
Senior Engineer / Assistant Manager - Die Development
Sundaram Clayton
01.2006 - 08.2006
Engineer - HPDC Production and Die Maintenance
Ucal Fuel Systems Ltd
02.1995 - 12.2005
Diploma Trainee
S.R.P Tools Ltd
02.1994 - 01.1995
PG Diploma in Production Management -
Management Promotional Institute, Delhi University
Diploma in Mechanical Engineering -
P.A.C.R Polytechnic College
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