Experienced Mechanical Senior Design Engineer with a proven track record in the design and optimization of Air Disc Brakes for heavy commercial vehicles exceeding 16 tonnes. Proficient in indigenous adjuster design, employing helical gear geometry, rigorous calculations, tolerance stack-up analyses, and DFMEA to ensure reliability and performance. Skilled in CAD modeling using UG NX, drafting precise engineering drawings compliant with IS Standards, and collaborating seamlessly with leading commercial vehicle manufacturers such as AL, TML, VECVL, SML, Bharat Forge, and DICV for CAD Packaging. Adept at spearheading special projects, including the localization of Imported Brake parts and the integration of Pad Wear dashboard indication systems in retrofitted vehicles, showcasing a strong commitment to innovation and efficiency. Excels in creating comprehensive technical specifications for indigenous brake assemblies and conducting design reviews to ensure adherence to quality standards. Proficient in performing preliminary structural analysis using Solidworks Simulation & Ansys and conducting failure mode analysis using tools like the Fish Bone Diagram, while fostering close collaboration with in-house testing teams to deliver robust and reliable braking solutions.