Summary
Overview
Work history
Education
Skills
Languages
Affiliations
Timeline
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ADHITHYAN V

Chennai,India

Summary

Experienced Mechanical Senior Design Engineer with a proven track record in the design and optimization of Air Disc Brakes for heavy commercial vehicles exceeding 16 tonnes. Proficient in indigenous adjuster design, employing helical gear geometry, rigorous calculations, tolerance stack-up analyses, and DFMEA to ensure reliability and performance. Skilled in CAD modeling using UG NX, drafting precise engineering drawings compliant with IS Standards, and collaborating seamlessly with leading commercial vehicle manufacturers such as AL, TML, VECVL, SML, Bharat Forge, and DICV for CAD Packaging. Adept at spearheading special projects, including the localization of Imported Brake parts and the integration of Pad Wear dashboard indication systems in retrofitted vehicles, showcasing a strong commitment to innovation and efficiency. Excels in creating comprehensive technical specifications for indigenous brake assemblies and conducting design reviews to ensure adherence to quality standards. Proficient in performing preliminary structural analysis using Solidworks Simulation & Ansys and conducting failure mode analysis using tools like the Fish Bone Diagram, while fostering close collaboration with in-house testing teams to deliver robust and reliable braking solutions.

Overview

3
3
years of professional experience
4
4
years of post-secondary education

Work history

Mechanical Design Engineer

Brakes India
Chennai, India
09.2021 - Current
  • Experienced in the design of Air Disc Brakes for heavy commercial vehicles weighing over 16 tonnes.
  • Proficient in indigenous adjuster design utilizing helical gear geometry, conducting rigorous calculations, tolerance stack-up analyses, and DFMEA.
  • Skilled in CAD modeling with UG NX and drafting precise engineering drawings compliant with IS Standards with appropriate GD&T rules in alignment with ASME Y14.5 standards ensuring clear communication of design intent and manufacturability.
  • Adept at collaborating with commercial vehicle manufacturers such as AL, TML, VECVL, SML, Bharat Forge, and DICV for CAD Packaging.
  • Proven track record in leading special projects, including localization of Imported Brake parts and implementation of pad Wear dashboard indication systems in retrofitted vehicles.
  • Strong in creating technical specifications for indigenous brake assemblies and conducting design reviews to ensure compliance with quality standards.
  • Expertise in performing preliminary level of structural analysis of child parts using Solidworks Simulation & Ansys, and failure mode analysis employing tools like the Fish Bone Diagram.
  • Proficient in collaborating closely with in-house testing teams to ensure the robustness and reliability of brake system components.

Education

Bachelor of Engineering - Mechanical Engineering

Rajalakshmi Engineering College
Chennai
08.2017 - 04.2021

Skills

  • CAD Proficiency
  • Drafting Engineering Drawings
  • Structural FEA
  • Communication Skill
  • Team Player
  • Material Selection and Manufacturing
  • Beginner level of Costing Knowledge
  • Design for manufacturing, assembly, and service

Languages

English
Advanced
German
Beginner
Tamil
Native

Affiliations

  • Exploring Tech World, Reading Non-fiction books, Watching Movies & Shows, Listening to good music

Timeline

Mechanical Design Engineer

Brakes India
09.2021 - Current

Bachelor of Engineering - Mechanical Engineering

Rajalakshmi Engineering College
08.2017 - 04.2021
ADHITHYAN V