Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
Timeline
Generic
Ajay Choudhari, PMP®

Ajay Choudhari, PMP®

Summary

Mechanical Design Engineer with 8 years of experience in Research and Development (R&D), design, manufacturing processes, tool design. Adept at managing the full product lifecycle, from concept maturation and design management to engineering change control, cost management, vendor coordination, manufacturing, and product launch, while ensuring the highest standards of quality and client satisfaction. Skilled in leading cross-functional teams and leveraging diverse strengths to achieve project success. Proficient in project planning, risk management, and stakeholder communication, consistently delivering complex projects across various industries.

Overview

8
8
years of professional experience
1
1
Certification

Work History

Sr. Team Lead

General Industrial Control Pvt Ltd
01.2025 - Current
  • Team Leadership in R&D Projects: Leading a team of 6 members in multiple R&D projects focusing on industrial connectors, Monitoring Devices, Relay, HMI, PLC and electromechanical systems compliant with IEC, RoHS, CIP, and UL standards
  • Oversaw project progress, ensuring alignment with organizational objectives and standards
  • KPI Tracking and Reporting: Captured and reported Key Performance Indicators (KPIs) for deliverables and milestones achieved, providing insights to upper leadership for performance evaluation and improvement
  • Comprehensive Development Responsibilities: Managed end-to-end project lifecycle from initial business case development to product launch, including customer requirement specification, system-level requirement definition, and concept building using tools like Solid Edge
  • Coordinated with cross-functional teams for product analysis, rapid prototyping, vendor selection, and Production Part Approval Process (PPAP) compliance
  • Goal Alignment and Monitoring: Conducted yearly goal-setting workshops to align team members' objectives with organizational goals, followed by regular one-on-one meetings to monitor progress and provide support

Senior Engineer

Incedo Technology Solution
02.2020 - 12.2024

Client: - Belden Electronics GmbH | Stuttgart Germany

  • Project Management Expertise: Utilized JIRA as a project management tool and adopted Agile methodologies, including the V-Model approach, for project planning and delivery management
  • Highly skilled in full product lifecycle activities including concept maturation, design management, engineering change management, issues control & resolution, cost management, vendor management, manufacturing, launch, and various other cross-functional activities
  • Competent with estimation, concept design & development, solid modeling, assembly & drafting on 3D/2D CAD Tools; proficient in formulating presentation drawings, concept drawings, part detailed drawings, and assembly detailed drawings
  • Responsible for Selection of material for plastic and sheet metal component based on application & environment
  • Expertise in working with suppliers for day-to-day operational quality issue, establishing long-term partnerships with them, facilitating their evaluation & rating and developing supplier assessment systems

Project: -

  • Devicenet Connector : - 40% Cost saving compared to competitor product
  • Lion P 60 Low-cost IO Hub project :- Design new Plastic IO hub with build in contact carrier with 60% cost reduction.
  • M12 Push Pull X coded Cord set:- Concept Development, Creepage Calculation, Shielding Analysis, Studied Standard IEC 61076-2-101, 109, 010.


Junior Design Engineer

Renu Electronics PVT LTD
03.2018 - 02.2020
  • Responsible for Mechanical engineering activity in product design cycle
  • Selection of material based on application & environment
  • Designed reviews with internal and external team members
  • Design verification at customer end & design optimization
  • Prototype and Soft tooling development
  • Interaction with vendors as part of tool designing & manufacturing
  • Attending trials and ensuring corrective action
  • Analysis and Approve Supplier Quotation
  • Release of Design Documents to production

Junior Design Engineer

Hoyt Engineering Solution PVT LTD
12.2016 - 03.2018
  • Injection Mould Design Two plate, Three plate with 3d Drafting & Detailing.
  • Completed DFMA of High Pressure Die casting component as like Streetlight casing and Defense Plastic Part Like Binocular Casing
  • Designed High pressure of Die Casting Tool for Street light casing.
  • Designed Progressive tool for Hand Brake Lever.
  • Designed trimming tool of Stopper and Syringe component.
  • Design & Development of Transformer Casing of Plastic Part.

Education

Postgraduate Diploma in Tool Design -

Nttf Bangalore
Bangalore

Bachelor of Engineering - Mechanical Engineering

Deogiri Engineering & Management studies
Aurangabad

High School -

Deogiri College Aurangabad
Aurangabad

Skills

  • Plastic, Sheet metal, Die casting product design
  • Mould design
  • GD&T
  • Solid Edge 2021
  • Unigraphics 2020
  • PTC CREO
  • Lean Six Sigma
  • Team Leadership
  • Product Lifecycle Management
  • Strong Motivation & Leadership Quality

Certification

  • Optical fibre- FiberU certification from Fiber Optic Association (FOA), 08/01/20
  • Certified Safe scrum Practitioners 5.0, 01/01/21
  • FMEA Specialist certification, 12/01/21
  • Awareness on Testing Lab Requirements and Calibration Requirements as per ISO17025, 06/01/22
  • Lean Six Sigma Green Belt Certification, 02/01/23
  • PMI Project Management Professional PMP ® Certification, 15/11/24

Accomplishments

  • Participated in National level ATV manufacturing competition BAJA 2013.
  • Received the Innovation & Customer Excellence Award for achieving a 60% cost reduction.

Timeline

Sr. Team Lead

General Industrial Control Pvt Ltd
01.2025 - Current

Senior Engineer

Incedo Technology Solution
02.2020 - 12.2024

Junior Design Engineer

Renu Electronics PVT LTD
03.2018 - 02.2020

Junior Design Engineer

Hoyt Engineering Solution PVT LTD
12.2016 - 03.2018

Bachelor of Engineering - Mechanical Engineering

Deogiri Engineering & Management studies
  • Optical fibre- FiberU certification from Fiber Optic Association (FOA), 08/01/20
  • Certified Safe scrum Practitioners 5.0, 01/01/21
  • FMEA Specialist certification, 12/01/21
  • Awareness on Testing Lab Requirements and Calibration Requirements as per ISO17025, 06/01/22
  • Lean Six Sigma Green Belt Certification, 02/01/23
  • PMI Project Management Professional PMP ® Certification, 15/11/24

Postgraduate Diploma in Tool Design -

Nttf Bangalore

High School -

Deogiri College Aurangabad
Ajay Choudhari, PMP®