Ajay Harishchandra Vyavahare

Innovative and energetic Manufacturing Engineering Professional, with over 17 years of experience in the areas of design & development of assembly process for automobile motors Like traction motor, Starter motor, small Linear Actuator Regulator rectifier & Electrical Wiring Harness and special purpose machinery, design and development Result-oriented in Engineering Department (Automotive Products)

Proactive manager with demonstrated leadership abilities, strategic planning expertise and problem-solving acumen. Assists senior managers with accomplishing demanding targets by encouraging staff and coordinating resources. Methodical and well-organized in optimizing coverage to meet operational demands.

• FIT Voltaira India Pvt. Ltd., Pune, Maharashtra, Deputy Manager, Engineering Department, 03/2023 - Present, New Product development as per APQP., Preparation Budget sheet & Process Investment costing for new Product along with manufacturing feasibility study., Takt time study for new product Development., Preparation of detail development time plan along with team member., Process Design, work station & line concept design review with CFT team & sign-out., Prepare Machine specification sheet & development the machine In-house & from supplier., Jigs & Fixture development for new Product., Preparation of tooling & Critical spare list., Process Validation & Verification for new Line & Existing Critical Processes., Prepare Process Routing for new Product., Cycle Time Study, Line Capacity Calculation, Manpower calculation, loss identification & elimination, line layout preparation., Preparation of all PPAP documents like PFD, PFMEA, CP and SOP including all operation in-house as well as supplier end., Line handover to production, Maintenance, Tool room., Prepared the line layout., Oxygen Sensor Assy Line: Process Investment cost planning, takt time calculation, Design & development of assembly line., Knock Sensor Assy (Maruti Suzuki): Process Development, takt time calculation, Design & development of assembly line., Tata Seat Belt Wiring Harness: Prepare process flow diagram, machine & fixture list for assembly process.
• FLASH ELECTRONICS(I) PVT. LTD, Chakan, Maharashtra, Deputy Manager, Engineering Department, 02/2022 - 03/2023, New Product development as per APQP., Preparation Budget sheet & Process Investment costing for new Product along with manufacturing feasibility study., Takt time study for new product Development., Preparation of detail development time plan along with team member., Process Design, work station & line concept design review with CFT team & sign-out., Prepare Machine specification sheet & development the machine In-house & from supplier., Process Validation & Verification for new Line & Existing Critical Processes., Prepare Process Routing for new Product., Cycle Time Study, Line Capacity Calculation, Manpower calculation, loss identification & elimination, line layout preparation., Preparation of all PPAP documents like PFD, PFMEA, CP and SOP including all operation in-house as well as supplier end., Line handover to production, Maintenance, Tool room., Prepared the line layout., Traction motor (EV): Prepare process flow diagram, machine & fixture list for assembly process., BLDC Fan motor (EV): Prepare process flow diagram, machine & fixture list for assembly process., Starter motor (DC motor): Prepare process flow diagram, machine & fixture list for assembly process.
• PRETTL AUTOMOTIVE INDIA PVT. LTD, Assistant Manager, Engineering Department, 08/2016 - 02/2022, New Product development as per APQP., Preparation Process Planning sheet & Process Investment cost for new Product, manufacturing feasibility study report., Preparation of BOM & Engineering Drawing for Release., Process Design & development activity., Cycle Time Study, Line Capacity Calculation, Manpower calculation, loss identification & elimination, line layout preparation., Preparation of all PPAP documents like PFD, PFMEA, CP and SOP including all operation in-house as well as supplier end., Jigs & Fixture development for new Product., Prepared the line layout., Preparation of machine Justification, Machine specification, Commissioning, Tryout of machine, Productions the machine., Preparation of process qualification, process validation for new Process., Prepare the Budget for upcoming Project., Interact & Coordinate with customer to understand the requirement for the product., Handling the cost reducing Project., Problem Analysis & find out the root cause., Global Blower Motor (GBM) Brush holder Project: successfully installed line for GBM brush holder for Bosch Blower motor., Torque angle Sensor wiring harness: This wiring harness use to steering torque sensor system in VW., Wheel Speed sensor Wiring Harness: This Wiring Harness supplied to Bosch for Wheel Speed sensor assembly.
• Varroc Engineering, Executive, Engineering Department (ED), 06/2006 - 08/2016, New Product Development., JL dashboard Development., JL CDI development., REML Rectifier., Mahindra Magneto., B104D RR., Capacity enhancement 25%- Line capacity is improved by reducing of the bottleneck time of line & line balancing., Plant layout design & set up- Plant expansion Project., New line set up for regulator rectifier considering lean manufacturing., Cost Saving in Dashboard: 10 lac per annual., Automation Project- Potting cell automation, Save 6 manpower per shift.

• Lean Manufacturing training at CII TPM Club.
• TPM Training at CII TPM Club.
• IATF 16949-2016 (Certified Internal Auditor).
• MOST Training (Training Taken from Certified Trainer).
• Awareness about SMED, FMEA, DOE, POKA –YOKE.
• APQP Training at Nathan & Nathan.

• Pune
• Mumbai
• Gujarat
• Passport Number: S5137879
• Date of Birth: 07/13/84
• Gender: Male
• Nationality: Indian
• Marital Status: Married