Solidworks
Ajay Jadhav
Senior Executive-Projects & Process Engineering
Beed
Summary
Results-driven Senior Executive in Projects & Process Engineering with over 6 years of experience specializing in process engineering, automation, greenfield setups, and new product development. Proven expertise in APQP/PPAP, PFMEA, process validation, line balancing, and commissioning of automated production lines utilizing SPM and Epson robots. Strong background in Lean Manufacturing and Continuous Improvement methodologies, leveraging DMAIC, Kaizen, 5S, TPM, and OEE improvement techniques to enhance productivity, quality, and cost efficiency. Committed to driving operational excellence through structured problem-solving approaches including 8D, 5 Whys, and Fishbone analysis.
Overview
7
7
years of professional experience
3
3
Languages
Work History
Senior Executive – Projects & Process Engineering
GODREJ MOTOR SOLUTIONS
08.2024 - Current
- Lead end-to-end execution for customer projects: concept, layout, equipment selection, procurement, installation, commissioning, and handover.
- Developed automated production lines, including SPM concept, specification finalization, trials, validation, and final buy-off.
- Driven CAPEX planning and justification; coordinate FAT/SAT readiness with vendors and internal stakeholders.
- Prepared/executed APQP deliverables: Process Flow, PFMEA, Control Plan, SOP/WI, and support PPAP readiness.
- Performed a cycle time study, line balancing, and manpower mapping to meet takt time/capacity targets.
- Applied Lean problem-solving using DMAIC, 8D, and 5 Why for chronic losses; implemented controls to sustain improvements.
- Program Epson robots: teach points, sequence logic, debugging, and safe operation validation.
- Coordinated cross-functional teams (Quality, Production, Maintenance, Suppliers, Customers) to ensure on-time delivery and stable ramp-up.
Engineer – Process Engineering
HIGHLY ELECTRICAL APPLIANCES
09.2023 - 07.2024
- Improved throughput using line balancing, layout optimization, bottleneck elimination, efficiency improvement, cycle time improvement, and manpower reduction.
- Designed jigs, fixtures, and poka-yoke systems to improve first-pass yield and operator consistency.
- Supported NPD activities, from pilot builds to production approval; ensured process readiness and stable launch.
- Prepared, updated PFMEA, Control Plan, SOP/WI, and implemented CAPA for internal and customer issues.
- Conducted time and motion studies, and method improvements, to reduce cycle time and operator variation.
- Implemented 5S, visual controls, and standard work to strengthen compliance and safety.
Junior Engineer – Process Engineering
MIDEA INDIA PVT. LTD. (GMCC DIVISION)
08.2019 - 08.2023
- Key contributor to the Greenfield GMCC Compressor Plant (Supa Factory): equipment installation, commissioning, trials, and mass production deployment.
- Supported process design, standardization, and safety compliance for compressor manufacturing lines.
- Achieved approximately 10% reduction in material waste, tooling cost, through tooling and fixture optimization, and design improvements.
- Troubleshot production issues and reduced downtime through root-cause analysis and corrective actions.
- Created and maintained SOPs, work instructions, and process documentation to accelerate training and stabilize output.
- Designed tools and fixtures using AutoCAD, Creo, SolidWorks, Solid Edge, and CATIA V5 to improve repeatability and productivity.
- Executed lean initiatives: Kaizen, 5S audits, OEE improvement, TPM pillar activities, and poka-yoke implementation.
- Supported APQP activities, risk assessments, and validation checklists during new or modified line trials.
- Coordinated with suppliers for tool-life improvement through design and material trials, and tracked performance and feedback.
Education
MBA - Operations Management
MIT University
Pune, India 04.2001 -
Bachelor of Engineering - Mechanical
Savitribai Phule Pune University
Pune, India01-2024
Diploma - Mechanical
MSBTE
Ahmednagar, India01-2020
SSC -
Maharashta State Board
Ahmednagar, India06-2016
Skills
Process Engineering: Line balancing, cycle time reduction, capacity planning, standard work, SOP/WI, process optimization
Projects: Concept-to-commissioning, CAPEX planning, layout planning, FAT/SAT, installation & handover, vendor coordination
Quality / Launch: APQP, PPAP support, PFMEA, Control Plan, Process Flow, process validation, risk assessment, CAPA
Lean : DMAIC, Kaizen, 5S, SPM basic, SMED (basic), OEE, TPM, Poka-Yoke
Strong analytical, problem-solving, and leadership skills
New product development, line validation, Process engineering
Effective stakeholder communication and cross-functional collaboration
Software
Creo
Catia
Autocad
Solidedge
DECLARATION (Only if required)
I hereby declare that the above information is true and correct to the best of my knowledge and belief. Place: _____________ Date: _____________ Signature: Ajay Jadhav
Timeline
Senior Executive – Projects & Process Engineering
GODREJ MOTOR SOLUTIONS
08.2024 - Current
Engineer – Process Engineering
HIGHLY ELECTRICAL APPLIANCES
09.2023 - 07.2024
Junior Engineer – Process Engineering
MIDEA INDIA PVT. LTD. (GMCC DIVISION)
08.2019 - 08.2023
MBA - Operations Management
MIT University
04.2001 -
Bachelor of Engineering - Mechanical
Savitribai Phule Pune University
Diploma - Mechanical
MSBTE
SSC -
Maharashta State Board