Ajay Kumar
Udaipur
Summary
Bringing 12 years of expertise as a Design & Process Engineering Executive, proficient in executing maintenance plans and swiftly resolving breakdowns within a target time of less than 40 minutes. Known for enhancing equipment uptime and metrics like MTBF, MTTR, and OEE. Skilled in line balancing, re-layout, and optimizing production efficiencies, yields, and changeovers. Proficient in designing, developing, and modifying testing facilities. Well-versed in PLC & HMI programming, interfacing with various equipment components, and utilizing Excel VBA for automated report generation. Additionally, adept in 3D modeling using AutoCAD and proficient in developing cost-effective Arduino-based projects, spanning hardware design, programming, testing, and implementation
Overview
14
14
years of professional experience
1
1
Certification
Work History
Executive Project Engineering
Secure Meters Ltd.
07.2016 - Current
- Lead and mentor team members in establishing efficient line setups and layouts for the introduction of new products, fostering a smooth transition and optimal performance.
- Collaborate closely with the R&D team to conceptualize and create innovative test equipment essential for upcoming product lines.
- Drive continuous enhancements in existing testing setups and production processes, aimed at boosting productivity and elevating product quality standards.
- Monitor and oversee the maintenance team's activities, focusing on metrics like MTBF (Mean Time Between Failures), MTTR (Mean Time to Repair), and OEE (Overall Equipment Effectiveness) to ensure optimal equipment performance.
- Strategically identify, plan, and deliver targeted training sessions to empower team members, fostering skill development and proficiency enhancement.
- Contribute as a pivotal member of the Internal Audit team, executing comprehensive internal audits as scheduled, ensuring adherence to stringent quality standards and procedures.
Executive Production and Process Engineering
Timex Group India Ltd.
08.2014 - 06.2016
- Achieve Daily Production Targets.
- Enhance First Time Yield (FTY).
- Drive Process Improvements.
- Strategic Production Planning.
- Maximize Workflow Efficiency.
- Comprehensive Record-Keeping.
- Empower Workforce through Training.
- Equipment Maintenance Management.
- Vendor Coordination for Test Equipment Development.
Associate Production and Process
Secure Meters Ltd
03.2011 - 08.2014
- Technical Expertise in Equipment Management.
- Innovative Design and Commissioning.
- Equipment Maintenance.
- Enhancing Equipment Performance.
- Accuracy Verification and Maintenance Scheduling.
Engineer Production
Wep Peripherals Ltd
07.2009 - 03.2011
- Process Optimization and Improvement.
- FTY Monitoring and Optimization.
- Strategic Production Planning.
- Project Management for Quality Enhancement.
- Thorough Root Cause Analysis.
- Skill Development and Training.
- Shift Schedule Planning.
- Efficient Sub-contractor Management.
- Customer Issue Resolution.
Education
Diploma - Electronics And Communications Engineering
Government Polytechnic College
Kangra06.2009
Higher Secondary - Science
G.A.V. Sr. Sec. School
Kangra03.2006
Skills
- Data Analysis
- Technical Analysis
- Quality Assurance
- Scheduling and Planning
- Problem solving
- Leadership
Accomplishments
- Design and Developed automatic meter testing conveyors which includes HV testing, Functional testing & accuracy testing.
- Design and developed CCA ATE setups.
- Created data analysis tools using excel VBA programming.
Certification
- Certified Internal Auditor
Languages
Hindi
Bilingual or Proficient (C2)
English
Bilingual or Proficient (C2)
Punjabi
Bilingual or Proficient (C2)
Timeline
Executive Project Engineering
Secure Meters Ltd.
07.2016 - Current
Executive Production and Process Engineering
Timex Group India Ltd.
08.2014 - 06.2016
Associate Production and Process
Secure Meters Ltd
03.2011 - 08.2014
Engineer Production
Wep Peripherals Ltd
07.2009 - 03.2011
Diploma - Electronics And Communications Engineering
Government Polytechnic College
Higher Secondary - Science
G.A.V. Sr. Sec. School
Similar Profiles
Mohit Kumar GuptaMohit Kumar Gupta
Data Center Incharge at Secure MetersData Center Incharge at Secure Meters
Shubham RathoreShubham Rathore
Senior Developer at Secure Meters Ltd.Senior Developer at Secure Meters Ltd.
Shashank SisodiaShashank Sisodia
Service Desk Team Lead at Secure Meters LimitedService Desk Team Lead at Secure Meters Limited
Anushka SinhaAnushka Sinha
Network Executive 2 at Secure Meters Limited (SML)Network Executive 2 at Secure Meters Limited (SML)
GIRIJESH PALIWALGIRIJESH PALIWAL
Mobile Application Developer at Appspundit InfotechMobile Application Developer at Appspundit Infotech