Ajay Pratap Singh
Assistant Manager: Composites, Chemicals & Materials
Bhiwadi
Summary
Seasoned professional with over 16 years of hands-on experience in composite materials, thermoset polymers, and resin-based manufacturing. Proven expertise in leading large-scale production operations, managing cross-functional teams, and driving process excellence. Adept at cost optimization, quality assurance, and new product development with a strong foundation in ISO standards, lean manufacturing, and advanced quality control techniques.
Seeking a Production Manager / Plant Head / Operations Lead role to leverage extensive experience in resin production, quality control, and lean manufacturing methodologies.
Overview
17
17
years of professional experience
3
3
Certifications
2
2
Languages
Work History
Assistant Manager: Production & Quality Control
Paras laminate Pvt. Ltd.
Bhiwadi
06.2022 - Current
- Managed composite materials, resin and laminate production, overseeing formulation, processing, and quality control.
- Supervised resin formulation, drying, hot press production, and final inspections to ensure compliance with IS, NEMA, and IEC standards.
- Led a team of engineers, supervisors, and technicians to achieve production efficiency and quality benchmarks.
- Conducted process validation, CAPA (8D), RCA, and ISO audits to ensure compliance.
- Implemented cost-saving measures, improving productivity while reducing raw material wastage.
Assistant Manager: Quality Control & Production
Impreglam Electronics Limited
Rohtak
01.2020 - 04.2022
- Reviewed non-conference reports and prepared corrective & preventive action
- Led resin production and quality assurance for high-performance composite materials.
- Developed SOPs, internal audits, and customer-focused quality improvement strategies.
- Improved vendor management, production planning, and process reliability.
- Calibration measuring instruments as per schedule
- In process inspections and control,Final Inspection
- Quality data analysis and new product development
Production & Quality Control Officer
Paras Laminate Pvt. Ltd.
Bhiwadi
01.2018 - 12.2019
- Press shop Production Planning
- Led resin (PF, CPF, MF) and laminate production operations, overseeing raw material procurement, process control, and quality testing.
- Managed ISO audits, plant inspections, and customer quality standards compliance.
- Drayer Production
- Ensured on-time production planning and delivery, minimizing bottlenecks and increasing throughput.
- Supervised quality compliance, audits, and in-process monitoring for resin and laminates.
- Managed customer quality standards, root cause analysis (RCA), and corrective actions.
Superintendent (Process Control)
Permali Wallace Pvt. Ltd.
Bhopal
04.2008 - 01.2018
- Managed end-to-end process control for thermoset polymer and composite production.
- Developed comprehensive quality assurance protocols and conducted customer audits to drive compliance.
- Led a team of professionals to improve production workflows, reduce waste, and enhance product quality.
Education
Bachelor of Science - PCM
CSJM University
Kanpur, Utter PradeshB.E. - Mechanical Engineering
RGPV
Skills
✅ Production Management
✅ Thermoset Resin Manufacturing (PF, CPF, MF, Epoxy, Polyester)
✅ Composite Material Production
✅ Lean Manufacturing & 5S
✅ Cost Reduction & Process Optimization
✅ Quality Control & ISO Compliance
✅ RCA, CAPA, 8D Problem Solving
✅ Team Leadership & Training
✅ Vendor & Supply Chain Management
✅ New Product Development
Personal Information
- Date of Birth: 04/16/83
- Marital Status: Married
Certification
✔ ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 Certified
TECHNICAL EXPERTISE
- Resin & Polymer Chemistry: PF, CPF, MF, Epoxy, Polyester Resins.
Composite Manufacturing: HPL laminates, fiber-reinforced composites, densified wood laminates.
Testing & Equipment Handling: UTM Machines, Hardness Testers, Electrical Strength Test, Flammability Test (UL94).
Mechanical, Electrical & Thermal Testing: Tensile, Compression, Arc Resistance, Insulation Resistance, Water Absorption, Thermal Conductivity. (as per IS, NEMA and IEC Specification)
Training and Additional Job Activities
- Electrical and Mechanical Testing: Completed at ERDA Vadodara for two days.
- Calibration of Electrical Equipment: Completed at ERDA Vadodara for one day.
- R&D and Laboratory Testing: Expertise in incoming and finished materials, ensuring quality checks and process control in manufacturing, molding, and HPL products.
- Major Experience: Specialization in thermosetting polymer materials.
- Expertise in HPL Laminates:Paper-based phenolic laminates: Grades P1, P2, P3.
Fabric-based phenolic laminates: Grades F1, F2, F3, F4.
Glass epoxy laminates: FR4, G10, G11, GPO3, G3.
Densified wood laminates: Low Density, Medium Density, High Density laminates using beech veneer.
- Polymer and Composite Materials: Strong knowledge of polymer chemical-based composite materials.
- Lean Manufacturing & Quality Tools: Implemented 5S, Lean manufacturing, 7QC tools, poka-yoke, RCA, CAPA, and 8D methodologies.
Timeline
Assistant Manager: Production & Quality Control
Paras laminate Pvt. Ltd.
06.2022 - Current
Assistant Manager: Quality Control & Production
Impreglam Electronics Limited
01.2020 - 04.2022
Production & Quality Control Officer
Paras Laminate Pvt. Ltd.
01.2018 - 12.2019
Superintendent (Process Control)
Permali Wallace Pvt. Ltd.
04.2008 - 01.2018
B.E. - Mechanical Engineering
RGPV
✔ ISO 9001:2015, ISO 14001:2015, ISO 45001:2018 Certified
✔ Electrical & Mechanical Testing – ERDA, Vadodara
✔ Lean Manufacturing, 5S, 7QC Tools, Poka-Yoke, RCA, CAPA, 8D Methodology
Bachelor of Science - PCM
CSJM University
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