Summary
Overview
Work History
Education
Skills
Interests
Personal data processing
Timeline
Generic

AJAYA KU. BADATYA

Quality-In Process Engineer
Ganjam

Summary

To be in the midst of creative and enthusiastic people to take on the latest technologies and for whom achievements are a way of life to utilize my potential for the best of the organization, my skills and experience make me confident in doing the best for the organization.

Overview

5
5
years of professional experience
3
3
Languages

Work History

Engineer in In-process Quality (Quality Assurance)

SKHM Exhaust System Limited
08.2021 - Current
  • Knowledge of TIG welding, MIG welding.
  • Corrective and preventive action (i.e. CAPA) for all potential abnormalities.
  • Team player with strong communication skills as ability to solve problem as work in team.
  • Displayed Document makes of OPL & Quality Alerts. Master sample & Limit sample according to Customer & In house Complaints.
  • Red bin analysis on daily basis.
  • Analyzing, identifying & implementing manufacturing improvement which will improve capability and performance.
  • Ensure Stage wise containment action with proper segregation and why-why analysis later.
  • Daily Monitor and maintain customer complaint logbook & uploading all critical parameters in MSIL Portal as daily w.
  • In process quality control by reducing COPQ.
  • Preparing & maintaining of SMIR.
  • Root cause analysis (RCA) and therefore finding out with proper fishbone analysis for all 4M.
  • Regular improvement in the exiting product as per customer requirement.
  • Monitor of Quality abnorbility on line & take corrective action on it.
  • Monitoring of Poke yoke in Machines.
  • Basic knowledge of CMM.
  • To do SPC study as frequency wise.
  • Manpower handling and training provide to new inspector regarding Manufacturing components.
  • Verification of destructive & nondestructive test as per plan basis.
  • Maintain display documents and updated like FPA & prepare Report.
  • Knowledge of 7QC, tools and problem find out & correct as per tools.
  • Maintaining 5S within work area.
  • Continuously reduce the scrap cost, investment cost and reduce operating cost through implementation of good suggestions.
  • To make QFR raise as per major issue.
  • Counter measures effectiveness monitoring on line.
  • Awareness gives to the training to associates for controlling defects & improving skill level.
  • To check the FPA part & to take the necessary action if found any issue related to quality.
  • Monitoring of 4M (Changing management).
  • Knowledge of measuring Instrument like Micrometer, Vernier caliper, Height gauge, Radius gauge, Filler gauge, Slip gauge, Bevel protector etc.
  • Analyze the rework & rejection with Pareto chart.
  • SKH Marelli Exhaust Systems Pvt Ltd, a joint venture between Marelli & SKH Metals Limited (Part of the Krishna Group) signed in 2008 which is located at Maruti Suzuki Supplier Park in Manesar. SKHM has certification of (IATF16949:2016ACMA). It is a leading manufacturer of exhaust manifold systems (hot end & Cold end) for Maruti Suzuki India Ltd, CNH, TATA Motors, SKHM has weld shop, press shop, Robotic & ARC welding Manual & welding etc.
  • Manpower reduction by 10% by elimination of rework cause.
  • PPM control of a major defect of Burn through by 10% in 2 months.
  • POKA YOKE to eliminate part missing and shifting problem.
  • Reduced the cycle time of inspection activity, Saved 1 manpower in each model.
  • Won 1st prize in the inter JV quality circle competition.
  • Member aiming to implement Various Improvement concepts through Kaizen, 5-S, Poka- Yoke, QC tools.
  • Intact with tool room, modification of tools, fixtures & Gauges for better Quality and Productivity.
  • Handling VSA audit like-Poison test, 4M Changing Management & Abnormality Handling.

Education

Diploma - Mechanical Engineering

ASITE
Orissa
07-2020

12th - undefined

Orissa
01-2017

10th - undefined

Orissa
01-2015

Skills

Positives thinking

Smart work

Aiming to do first time right

Hard working in critical situations

Good communication skills

Interests

Playing cricket
Reading newspaper

Personal data processing

I hereby declare that the above information is true & correct to the best of my knowledge & belief.

Timeline

Engineer in In-process Quality (Quality Assurance)

SKHM Exhaust System Limited
08.2021 - Current

12th - undefined

10th - undefined

Diploma - Mechanical Engineering

ASITE
AJAYA KU. BADATYAQuality-In Process Engineer