Travelling
Ajayakumar Sukumaran
QA/QC Engineer-E&I
Thiruvananthapuram
Summary
SUMMARY OF EXPERIENCE Experienced professional with more than 25 years of experience in Metro Rail, Power, Water Desalination, Oil & Gas and Construction Field. Currently working with Target Engineering Construction Company, Qatar as Lead QA/QC Engineer E&I. Exposure in clear understanding of industry, technology trends with distinction of instituting quality control techniques. Proven track record in handling the entire aspect of the project, construction management, quality control & handing over. Comprehensive knowledge in testing equipment, quality system ensuring that adequate corrective measures are implemented in cases of any noncompliance. Proficiency in the use of Quality Assurance manual and general knowledge of QMS principles. Extensive experience in defining & implementing quality standards and structured processes / internal control plans.
Overview
63
63
years of professional experience
2005
2005
years of post-secondary education
7
7
Certifications
1
1
Language
Work History
QA/QC Inspector E & I
National Petroleum Construction Company
Abu Dhabi
QC SUPERVISOR
NASSER S. AL HAJRI CORPORATION, TR
06.2021 - Current
- Ras Tanura Clean Fuels Project
- Client/Under
QC Inspector Electrical
TR
02.2020 - 05.2021
- Fuels Project
- Client/
Lead QA/QC Engineer E & I Timeline
Qatar Petroleum
11.2013 - 05.2019
Lead QA/QC Engineer E&I
Target Engineering Construction Company
04.2011 - 05.2019
Lead QA/QC Engineer
Qatar Petroleum
04.2015 - 09.2017
Lead QA/QC Engineer E & I Timeline
Gas
11.2012 - 03.2016
- Barzan Onshore Project
- Client/
QA/QC Engineer E & I Timeline
American Air Force / HALCO
04.2011 - 10.2012
- AFQ – Modular Admin Facilities (AFQ-1, 2, 3)
- Client/
QA/QC Engineer E&I Timeline
02.2010 - 03.2011
- RAS ABU-FONTAS Desalination Project-A1
- Client/Under Supervision : Qatar Water & Electricity Company / FISIA italimpianti S.p.A
QA/QC Engineer E&I
02.2009 - 03.2011
- Project : GABBRO (Material Handling Project
QA/QC Engineer E&I Timeline
WS Atkins & Partners Overseas
Dubai
02.2009 - 03.2011
- Preparation of documents, project reports & project programme for time and resource management
- Preparation of quality related documents as per client’s requirement such as quality control plan, ITP, Method statement and related work instructions and liaison with the client for the approvals
- Good knowledge about all kind of construction related drawings like, Layout Drawings, Wiring Diagrams, Interconnection details, Schedules, Block Diagrams, Schematic Diagrams, Loop drawings, P&ID, Hook-Ups, Isometric drawings, Shop Drawings, Bill of quantity, Key Plan
- Preparation of Method Statement and Inspection Test Plan for Electrical Systems Installation Like HV Switch gear(33Kv, 11Kv & 3.3Kv), LV Switch Gear, GIS Switchgear, Transformer, Generator, Bus-Duct, UPS, MDB & DBs, HV,LV & Control Cable Laying, DCS Panel, VESDA(HSSD), Field Instruments Installation (PT, TT, TE, FT & LT), Marshalling Cabinet, Street Light, Area Lighting, Lighting & Small Power , Earthing & Lightning protection
- Preparation of Method Statement and Inspection Test Plan for Instrumentation Systems Installation Like DCS Panel, Field Instruments Installation (PT, TT, TE, FT & LT), Ultrasonic Transmitters (LSL, LSH, LSHH, AT)
- Preparation of Method statement and Inspection Test Plan for Low Current Systems Installation like Fire & Gas, VESDA(HSSD), Telecom, Data, Fiber Optic Cable Laying, CCTV, ACS, Intrusion Detection, PAGA, SMATV, Audio & Video system
- Preparation of Method Statement and Inspection Test Plan for HVAC Systems Installation like HCP Panel, Air Handling Unit, Booster Pump, HVAC Duct work, Accessories, Insulation, Chiller, Submersible Pump, Refrigerant Pipe & fittings, Package Units, Exhaust Fan, Fan Coil Unit, Domestic water Installation work, Split DX Unit etc.
- Systematically conducting overall checks of Instrumentation, electrical, Low Current and HVAC works as per Inspection and Test plan (ITP’s) Method Statements and project specifications
- Accurately preparing the NCR, CAR, TQ, ITP, Method Statements & RFI’S
- Diligently conducting inspection of Instrumentation, electrical, Low Current and HVAC incoming materials is as per material approval, MTC and delivery note
- Coordinating and conducting the quality review meetings
- Preparation of IMS Audit Plan and Conducting IMS Audit and preparing Quality Audit Summary Report
- Inspecting all the discipline Audit Observation and Observation Response and Preparing Close-Out Report
- Taking preventive and predictive actions for the non-conformities observed in site
- Conscientiously conducting Inspection for Instrumentation, electrical, Low Current and HVAC work is as per approved ITP & drawings
- Responsible for all Red Marks/As Built drawing is as per site modification
- Preparation of look-ahead schedules and ensuring that all the schedules are met
- Understanding the procedures, specifications and engineering standards to implement at the work site for achieving a good quality work
- Skillfully conceptualizing & implementing modifications in operating procedures to optimize resource utilization & ensure smooth operations
- Inspection of erection and testing of transformers
- Inspection of erection of cable laying to all equipment which includes glanding and termination
- Inspection of Switchboard erection and commissioning
- Verification of hazardous area enclosures for correction application
- Checking of plant earthling
- Checking of plant emergency and normal lighting systems
- Erection, testing and commissioning of UPS & Battery (AC & DC)
- Verification of equipment and cables numbering and tagging
- Verification of lightning protection system
- Verification of controls of various electrical equipment
- Erection and testing of all types of field instruments
- Erection and commissioning of instrument panels
- Tubing and impulse line installation and testing
- Inspection of installation and testing of EDG, EMCS SYSTEM including FO network
- Inspection of installation and testing of HV SWGR including relays, C.T/V.T, SF6 Circuit breaker and Electrical/mechanical function of SWGR etc
- Inspection of High voltage test, IR test for cables, transformer and bus bar etc
- Inspection and testing of ATS/MTS logic and remote EMCS operation
- Inspection of installation and testing of navigation aids system and helideck lights system
- Coordination with HVAC, BMS/DCS/ESD and F&G for the electrical related control system
- Familiar with Material receiving inspection, punch list raising, clearing etc
- Monitoring, review and inspection of all major activities and progress of the Instrumentation construction
- Works & Interface with engineering and planning disciplines
- Mandatory areas of competence include control and safety systems, instrumentation telecom IP principles
- Hazardous area ATEX & IEC regulations
- Familiar with Installation, Inspection & testing shall include ESD , F&G systems, communication cabinets, Fire and Gas detectors, manual call points, VESDA, Field Instrumentation, automatic valves, Local control Panels, Telecommunication systems, PAGA, Radio, Antennas, weather monitoring, entertainment systems, Fiber optic systems and Control room equipment, Inert Gas systems
- Loop checks for Instrumentation & Telecom
- Installation and Testing of all pneumatic and process tubing systems
- Actively monitor pre-installation checks, installation compliance, pre-commissioning checks and identify associated risks and close out
- Effectively monitoring HVAC System installation & pre-commissioning is as per approved ITP & drawings
- Efficiently performing Electrical Systems System installation inspection & pre-commissioning is as per approved ITP & drawings
- Efficiently performing Low Current Systems System installation inspection & pre-commissioning is as per approved ITP & drawings
- Efficiently performing Instrumentation Systems System installation inspection & pre-commissioning is as per approved ITP & drawings
- Preparing documents for HVAC systems Site Acceptance Test Record for client
- Preparing documents for Electrical systems Site Acceptance Test Record for client
- Preparing documents for Low Current systems Site Acceptance Test Record for client
- Accurately preparing the Final Dossiers is as per client Table of Content (Hand over System)
- Complete QA/QC Documentation is as per project specification
- Carry out work in compliance with Company procedures and applicable International standards / recommended practices
- Preparing the Final Dossier and Hand over to Mechanical Completion Department (MC) is as per client HOS
- Responsible for final walk down of Hand over System (HOS) with the client
- Achievements
- Successfully maintained cordial relations by regularly interacting with the customers
- Played a key role to ensure there were no remarks by regularly conducting quality checks
QA/QC Inspector E & I
Rail Project
Dubai
01.2008 - 12.2008
QA/QC Inspector E & I
Qatar Gas/ Technip
04.2006 - 11.2007
- Offshore Khuff Gas Development Project
- Client/Under Supervision
QA/QC Inspector E& I
03.2002 - 11.2007
QA/QC Inspector
ADMA
03.2002 - 02.2006
- Project : Onshore Gas Development Project OGD-2 - Habshan
Supervisor
ADMA OPCO
04.2001 - 01.2002
- Gas Injection Platform
- Client
Supervisor E&I
04.1996 - 01.2002
Supervisor
M/s Bechtel Inc
12.1999 - 02.2001
- Project : LPG Blending Facility at Ruwais Cathodic Protection tanks
- Client/Under Supervision : ADNOC / NPCC
Supervisor E&I Timeline
Shaheen
12.1998 - 10.1999
Supervisor
MAERSK
09.1997 - 10.1998
Supervisor
Enron Oil Gas India Ltd
04.1996 - 07.1997
- Utility Platform of Liquefied Gas Client/
Acting Supervisor E&I
10.1994 - 01.1996
Acting Supervisor
Gas/ Technip Geoproduction Inc
10.1994 - 01.1996
- Gas Treatment Plant - ADMA Client/
Foreman
08.1993 - 08.1994
- Qatar Gas Development Project -II
Foreman E&I Timeline
OPCO / M/s Bechtel Inc
08.1993 - 08.1994
Foreman – Electrical & Controls
Crompton Greaves Ltd
New Delhi
10.1990 - 06.1993
Foreman
Indian Railway/ Crompton Greaves India Ltd
Westing
10.1990 - 06.1993
Trainee Technician
Electrical, Controls, Signaling
08.1989 - 08.1990
Trainee Technician – Electrical & Controls Timeline
Glaxo India Ltd
08.1989 - 08.1990
Education
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AJAYAKUMAR
1 1 - 01.2005
Diploma - Electrical Engineering
Govt. Central Polytechnic
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Industrial Training Institute (Electrician), Govt. ITI
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JTSLC – Junior Technical School, Govt. Technical School
Skills
Seeking a suitable opportunity as QA/QC Supervisor-E&I in Construction, Power, Desalination, and Oil & Gas Industry to create a path where synergy could be achieved between individual career aspirations and that of the organizationQuality ControlQMS PrinciplesInstallation & Pre-CommissioningTesting & InspectionConstruction ManagementTime & Resource ManagementHand Over System (HOS)Project ManagementIMS AuditTECHNICAL SKILLSOperating System: WindowsSoftware Packages: MS Office, Auto CAD
Marketing plan development
Camping programming knowledge
Marketing plan development
Client confidentiality
Team leadership and coaching
Excellent computer skills
Certification
SAES (Saudi Aramco Engineering Standards)
Additional Information
- Location Preference : All International Locations Address : Thiruvonam, Kariyil, Kazhakuttom, Trivandrum, Kerala, 695582‐ India PASSPORT DETAILS Passport No : U0042097 Place of Issue : RIYADH Date of Issue : 120-Sep‐2020 Date of Expiry : 19-Sep‐2030 Date: 02-July-2022 Ajayakumar. S.L Page 10 of 10
Interests
Timeline
QC SUPERVISOR
NASSER S. AL HAJRI CORPORATION, TR
06.2021 - Current
QC Inspector Electrical
TR
02.2020 - 05.2021
Lead QA/QC Engineer
Qatar Petroleum
04.2015 - 09.2017
Lead QA/QC Engineer E & I Timeline
Qatar Petroleum
11.2013 - 05.2019
Lead QA/QC Engineer E & I Timeline
Gas
11.2012 - 03.2016
Lead QA/QC Engineer E&I
Target Engineering Construction Company
04.2011 - 05.2019
QA/QC Engineer E & I Timeline
American Air Force / HALCO
04.2011 - 10.2012
QA/QC Engineer E&I Timeline
02.2010 - 03.2011
QA/QC Engineer E&I
02.2009 - 03.2011
QA/QC Engineer E&I Timeline
WS Atkins & Partners Overseas
02.2009 - 03.2011
QA/QC Inspector E & I
Rail Project
01.2008 - 12.2008
QA/QC Inspector E & I
Qatar Gas/ Technip
04.2006 - 11.2007
QA/QC Inspector E& I
03.2002 - 11.2007
QA/QC Inspector
ADMA
03.2002 - 02.2006
Supervisor
ADMA OPCO
04.2001 - 01.2002
Supervisor
M/s Bechtel Inc
12.1999 - 02.2001
Supervisor E&I Timeline
Shaheen
12.1998 - 10.1999
Supervisor
MAERSK
09.1997 - 10.1998
Supervisor E&I
04.1996 - 01.2002
Supervisor
Enron Oil Gas India Ltd
04.1996 - 07.1997
Acting Supervisor E&I
10.1994 - 01.1996
Acting Supervisor
Gas/ Technip Geoproduction Inc
10.1994 - 01.1996
Foreman
08.1993 - 08.1994
Foreman E&I Timeline
OPCO / M/s Bechtel Inc
08.1993 - 08.1994
Foreman – Electrical & Controls
Crompton Greaves Ltd
10.1990 - 06.1993
Foreman
Indian Railway/ Crompton Greaves India Ltd
10.1990 - 06.1993
Trainee Technician
Electrical, Controls, Signaling
08.1989 - 08.1990
Trainee Technician – Electrical & Controls Timeline
Glaxo India Ltd
08.1989 - 08.1990
QA/QC Inspector E & I
National Petroleum Construction Company
Diploma - Electrical Engineering
Govt. Central Polytechnic
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Industrial Training Institute (Electrician), Govt. ITI
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JTSLC – Junior Technical School, Govt. Technical School
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AJAYAKUMAR
1 1 - 01.2005