Ajay Bonigala
Hyderabad
Summary
Detail-oriented Quality Engineer with 10 years of experience in successful program Improvements, Inspection with Safety. Known for promoting positive professional relationships and providing exemplary customer service. Skilled in time management and team coordination.
Overview
3
3
Languages
4
4
Certifications
10
10
years of professional experience
Work History
Quality Supervisor
Samkrg Pistons & RIngs LTD
Hyderabad
01.2026 - Current
- Led regular team meetings to review performance metrics, identify areas of improvement, and develop action plans for progress.
- Conducted root cause analyses on recurring defects leading to long-lasting solutions and increased customer satisfaction.
- Reduced customer complaints by addressing root causes of quality issues and driving continuous improvement initiatives.
- Maintained QA programs.
- Developed monthly reports showing inspections and improvements.
- Directed and supervised 25 employees involved in product inspection and quality control procedures.
Quality Engineer
TechnipFMC
Hyderabad
12.2021 - 08.2025
- Perform in-process inspections, first piece article, and final audit inspections.
- Conduct inspections of all products prior to being released to customers.
- Responsible for incoming inspection of raw materials like Tensile Test (UTM), Compression Test, ODR
- Verification of Quality Documents for parts including Material Test Reports.
- Verified material test reports to current ASTM standards.
- Stop production if serious product defect or out of spec product is present
- Conduct and document process and system audits using written procedures as audit standards.
- Create certificates for the customers with part and serial numbers and integrity test results.
- Documented SAP-based technical inspections performed in the production orders
- Evaluated final products against quality standards and manufacturing specifications.
- Improved efficiency for the department by creating a monthly production tracker in Excel and building additional spreadsheets for extra projects to help with data accuracy.
- Trained and mentored new team members by implementing a step-by-step training manual, using verbal communication, and hands-on training with clear and concise communication.
- Implemented supplier qualification system, elevating quality of incoming materials and components.
Quality Engineer
Gowra Aerospace Pvt Ltd
Hyderabad
02.2021 - 12.2021
- CMM (Coordinate Measuring Machine), Surface roughness test, Trimos
- Verified compliance to customer drawings, specs, and additional requirements
- Carried out and documented first piece, in-process, and final inspections; determined and reported and non-conformances
- Maintained all necessary quality records and documents
- Verification of Quality Documents for parts including Material Test Reports.
Asst Engineer
Jayem Automotives Pvt Ltd
Hyderabad
10.2017 - 02.2021
- Handling Instruments (Vernier, Micrometer, Bore Gauge Height Gauge, Ring Gauge, Thred gauge, Air gauge).
- Performed Inward Inspection, Pre Inspection, Final Inspection, Assy Inspection, Pre Delivery Inspection.
- Rework or reject subassemblies or finished products as required.
- Conduct and document process and system audits using written procedures as audit standards.
- Coordinate calibration of all test equipment and fixtures Monitor critical equipment and instrumentation to ensure proper operation and calibration.
- Participate in the construction and revision of SOPs for the inspection function.
- Assist in the writing and updating inspection procedures, protocol and checklists
Line Inspector
Rane Die Cast Ltd
Hyderabad
01.2016 - 09.2017
- Completed Non-destructive tests (X-Ray) and conducted continuous inspection
- Handling Instruments
- Stop production if serious product defect or out of spec product is present
- Line Inspection
Education
Diploma - EEE
Princeton College Of Engg & Tech
Hyderabad01-2015
Secondary School Certificate -
Thaluk Junior College & School
Tenali, Andra Pradesh01-2012
Skills
SAP
CMM
CAPA
7QC Tools
5S
GD&T
Drawing Knowledge
Kaizen
TPM
MS Office
Certification
ISO 9001:2015
Interests
Traveling, Music, Playing Cricket
Timeline
Quality Supervisor
Samkrg Pistons & RIngs LTD
01.2026 - Current
Quality Engineer
TechnipFMC
12.2021 - 08.2025
Quality Engineer
Gowra Aerospace Pvt Ltd
02.2021 - 12.2021
Asst Engineer
Jayem Automotives Pvt Ltd
10.2017 - 02.2021
Line Inspector
Rane Die Cast Ltd
01.2016 - 09.2017
Diploma - EEE
Princeton College Of Engg & Tech
Secondary School Certificate -
Thaluk Junior College & School
Disclaimer
Date :- 21.02.2023 Place :- Hyderabad