PLC, HMI, SAP
AJEET DHAMA
SB Head ( Plant Head)
Ghaziabad
Summary
Strategic and results-driven manufacturing leader with 15+ years of experience in automotive and home appliance industries, specialising in operational excellence, lean manufacturing, Industry 4.0, and cost optimisation. Proven success in executing greenfield and brownfield projects, enhancing productivity, and driving a continuous improvement culture aligned with TPM, TQM, Kaizen, and TPS principles to deliver high-quality results for OEMs, including Toyota, Maruti Suzuki, Honda, and Jaquar.
Overview
16
16
years of professional experience
5
5
Certificates
3
3
Languages
Work History
SBU Head – Operations Excellence & Manufacturing
Jaquar Deco Group
02.2025 - Current
- Leading end-to-end plant operations, L&D, and strategic operational roadmap for business growth.
- Driving Industry 4.0 deployment, Kaizen systems, 5S, and TQM frameworks across production lines.
- Spearheading cost reduction, energy Optimisation, and process automation initiatives.
- Internal Transfer from Technico Industries Ltd, Gujarat
General Manager – Operation Excellence & Manufacturing
Technico Industries Ltd
01.2020 - 01.2025
- Elevated plant OEE from 55% to 83% by introducing smart monitoring and lean tools.
- Implemented IIoT-based machine analytics to reduce downtime and improve MTBF performance.
- Led cross-functional teams to deliver ₹3 Cr+ annualized cost savings through lean projects.
Senior Manager – Operations Excellence & Manufacturing
Steel Strips Wheels Ltd
01.2018 - 01.2020
- Reduced press shop breakdowns by 25% through predictive maintenance system and improved SOPs.
- Served as Lead Safety Auditor ensuring global compliance and zero incident operations.
- Enhanced machine capability and cycle time efficiency using TPM and RCA practices.
Manager – Plant Installations, Executions & Manufacturing
Advics India Pvt. Ltd (Toyota JV)
01.2012 - 01.2018
- Executed two greenfield manufacturing setups and multiple brownfield expansions on time and budget.
- Implemented TPM under JIPM framework; improved equipment reliability and process stability.
- Collaborated with Japanese mentors; traveled to Japan twice for skill enhancement and Kaizen leadership.
Senior Engineer – Projects, Installations & Maintenance
Krishna Maruti Ltd (Maruti Suzuki JV)
01.2010 - 01.2012
- Achieved Maruti VSA Green Certificate for compliance in safety and quality systems.
- Executed brownfield project for Ciaz seating system assembly line within defined timeline.
Education
PMP Certification -
UPES
Dehradun01.2019
PGDM - Operations Management
IGNOU
01.2017
PLC/SCADA Training - undefined
Prolific Institute
Noida01.2014
B. Tech - Mechanical & Industrial Engineering
UPTU
01.2010
Skills
Manufacturing & Operations Excellence
Greenfield/Brownfield Project Execution
Lean Manufacturing (TPS, Kaizen, 5S, JIT)
Industry 40, IIoT, Robotics, EV Manufacturing
Accomplishments
- Directed installation of press shops, welding robotics, PU shops, and utilities for OEM plants.
- Improved OEE up to 85% across multi-site operations through automation and lean deployment.
- Achieved cost reduction via lean projects, energy savings, and robotic automation.
- Winner of Toyota & MSIL Quality Circle competitions.
- Lean Six Sigma Black Belt, TPM/TQM certified professional with Industry 4.0 specialization.
Software
Certification
TPM & TQM (JIPM, Japan)
Timeline
SBU Head – Operations Excellence & Manufacturing
Jaquar Deco Group
02.2025 - Current
General Manager – Operation Excellence & Manufacturing
Technico Industries Ltd
01.2020 - 01.2025
Senior Manager – Operations Excellence & Manufacturing
Steel Strips Wheels Ltd
01.2018 - 01.2020
Manager – Plant Installations, Executions & Manufacturing
Advics India Pvt. Ltd (Toyota JV)
01.2012 - 01.2018
Senior Engineer – Projects, Installations & Maintenance
Krishna Maruti Ltd (Maruti Suzuki JV)
01.2010 - 01.2012
PGDM - Operations Management
IGNOU
PLC/SCADA Training - undefined
Prolific Institute
B. Tech - Mechanical & Industrial Engineering
UPTU
PMP Certification -
UPES
Languages
English
Hindi
Japanese
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
Judge a man by his questions rather than his answers.
Voltaire
Disclaimer
DATE: 01/2026 (AJEET DHAMA SAN)