Summary
Overview
Work History
Education
Skills
Certification
Technical Skills
Driving License Validity
Key Projects And Achievements
Personal Information
Timeline
Generic

AJEET KUMAR SONI

Paradip

Summary

To seek a challenging position in a reputed and established organization that offers opportunities to enhance my technical and managerial skills, while contributing to the company's success.

A technically proficient Chemical Engineer with 12+ years of experience in operations, process optimization, commissioning , and troubleshooting in the sulfuric acid industry. Extensive experience in handling safety standards, process isolation, and plant maintenance. Adept at operating and managing DCS systems (Yokogawa Centum VP) and troubleshooting various plant-related issues. Proven ability to plan, coordinate, and execute preventive maintenance, hot and cold shutdown activities.

Overview

13
13
years of professional experience
1
1
Certification

Work History

Manager – Sulfuric Acid Plant

IFFCO
Paradeep
04.2025 - Current
  • Supervised the operations of a 2X3500 TPD Sulfuric Acid plant (Lurgi design), 1X2000 MTPD (MECS design).
  • Managed plant operations using DCS (Yokogawa Centum VP, Rev – 4.02.00) and ensured process efficiency.
  • Led a team to implement process improvements and troubleshoot operational issues.
  • Ensured adherence to safety standards, including the handling of hazardous materials and emergency response procedures.
  • Played a key role in plant shutdowns and maintenance activities, improving overall efficiency.
  • Led cross-functional teams to enhance operational efficiency and productivity.
  • Managed inventory levels to optimize storage and reduce waste across facilities.
  • Oversaw compliance with safety regulations and maintained a safe working environment.
  • Facilitated communication between departments to streamline workflows and project execution.

Deputy Manager - Sulfuric Acid Plant

JIFCO
Jordan
01.2020 - 01.2025
  • Lead the operations of a 4500 TPD sulfuric acid plant, ensuring safe and efficient production.
  • Manage troubleshooting of plant operations and provide administrative control over a team of 24 employees.
  • Coordinate and execute preventive maintenance and shutdown activities, ensuring minimal downtime.
  • Oversee the operation of sulfur combustion furnaces, sulfur melters, and high-pressure boilers, turbo-driven blowers, acid absorption towers.
  • Update and maintain operation documentation such as PFDs, P&IDs, and training.

Deputy Manager-Sulfuric Acid Plant

IFFCO
Paradeep
01.2013 - 01.2020
  • Joined as a Graduate Engineer Trainee at IFFCO-Paradip Unit in 2013, and deputed in sulfuric acid plant after successfully completion of training.

Education

Bachelor of Technology (B.Tech) - Chemical Engineering

National Institute of Technology, Rourkela (NIT-Rourkela)
Rourkela, India
06.2013

Skills

  • Plant Operations & Shutdown Management
  • DCS System (Yokogawa Centum VP)
  • Troubleshooting & Root Cause Analysis
  • Report Preparation & Documentation
  • Planning & Coordination
  • Team Leadership & Collaboration
  • Proficient in MS Office (Word, Excel, PowerPoint)
  • Experience with Oracle Database Systems
  • Microsoft dynamics
  • Turbo driven blowers
  • Turbo Driven Pumps (Back Pressure Type)
  • High Pressure Boilers (Waste Heat Recovery Type, Tube side fire and water tube, operated both force and natural circulation)
  • HRS (Heat Recovery System) with LP boiler
  • Neutralization Pit and Effluent Pond
  • Super-Heaters
  • Economizers
  • Absorption Towers
  • Scrubbers
  • Gas Converters
  • Belt Conveyors
  • Gas to Gas Heat Exchangers (Shell and Tube Type)
  • Acid Coolers with and without Anodic Protection System (Shell & Tube Type)
  • Plate heat exchangers (sulphuric acid cooling)
  • Pumps (Centrifugal, Piston and Diaphragm)
  • Sulfur Combustion Furnace
  • Sulfur Melters
  • Sulphur Leaf and cartridge Filters
  • Absorption tower (Bricklined and Zecor)
  • Acid Pump Tank (With and without brick lined)
  • Luro-Burner and Sulfur Gun (BA-65,70,90 and 110)

Certification

  • Training on Boiler Operation and Maintenance - International Knowledge Center
  • Attended 3 day workshop program on 'Process Safety Management' - RLI Kanpur
  • Training on Handling Hazardous Materials and Safety in Process Plant - IFFCO-Paradeep Training Center
  • Team Work Training - MANAV ADHYAN KENDRA, Bhubneswar, India
  • Communication and Presenting Skills Development - JAIPURIYA INSTITUTE OF MANAGEMENT, FMDI, Gurgaon, India
  • Training on Process Safety and Plant Operations - IFFCO Training Programs

Technical Skills

DCS (Yokogawa Centum VP), Oracle Database, Microsoft Dynamics, MS Office (Word, Excel, PowerPoint), Turbo driven blowers, Turbo Driven Pumps (Back Pressure Type), High Pressure Boilers (Waste Heat Recovery Type, Tube side fire and water tube, operated both force and natural circulation), HRS (Heat Recovery System) with LP boiler, Neutralization Pit and Effluent Pond, Super-Heaters, Economizers, Absorption Towers, Scrubbers, Gas Converters, Belt Conveyors, Gas to Gas Heat Exchangers (Shell and Tube Type), Acid Coolers with and without Anodic Protection System (Shell & Tube Type), Plate heat exchangers (sulphuric acid cooling), Pumps (Centrifugal, Piston and Diaphragm), Sulfur Combustion Furnace, Sulfur Melters, Sulphur Leaf and cartridge Filters, Absorption tower (Bricklined and Zecor), Acid Pump Tank (With and without brick lined), Luro-Burner and Sulfur Gun (BA-65,70,90 and 110)

Driving License Validity

12/31/34

Key Projects And Achievements

  • Successfully operated and optimized a sulfuric acid plant in Jordan, contributing to reduced downtime and ensuring overall plant safety with optimized production.
  • Commissioned new clean sulfur storage tank capacity of 5000 MT.
  • Commissioned new cold heat exchanger.
  • Suggested to upgrade pump tank MOC from carbon steel to Zecor, that is under construction.
  • Worked as annual turn down coordinator in 2023.
  • Lead the troubleshooting and repair efforts for critical plant equipment, including high-pressure boilers, sulfur melters, gas converters, BFW pump (HT motor), Turbo-driven blower, absorption and drying towers.
  • Successfully completed the commissioning of new equipment as part of plant upgrades.
  • Developed and updated operation manuals and training materials for plant staff.

Personal Information

  • Passport Number: X7372946
  • Passport Expiry Date: 12/31/33
  • Date of Birth: 07/31/91
  • Nationality: Indian
  • Driving License: Indian License

Timeline

Manager – Sulfuric Acid Plant

IFFCO
04.2025 - Current

Deputy Manager - Sulfuric Acid Plant

JIFCO
01.2020 - 01.2025

Deputy Manager-Sulfuric Acid Plant

IFFCO
01.2013 - 01.2020

Bachelor of Technology (B.Tech) - Chemical Engineering

National Institute of Technology, Rourkela (NIT-Rourkela)
AJEET KUMAR SONI