ALAGARSAMY SUBBAIAH

As a production and maintenance manager I know about all related electrical and mechanical maintenance and troubleshooting in all the plastic machinery like injection moulding, blow moulding, thermoforming, extruder, bag cutting, blow film, extrusion, stretch blow moulding, reciprocating and rotary compressors and chillers maintenance, moreover I know about OPERATING above all the machines. Most importantly, I got training from Del-came company Dubai- (MOLD maintenance and take trials), MULTI TRAY company from NETHERLANDS- (SHEET EXTRUDER NEW MACHINE FIXING AND TOOK TRIAL), Meso machinery from CHINA- (THERMOFORMING 4 STATION MACHINE FIXING AND TAKE NEW PRODUTS TRIALS), and Haitian machinery from DUBAI- (INJECTION MOLDING- (PREFORMS AND IML- IN MOLD LEABLING, NEW MACHINE FIXING AND TAKE TRIALS).

• INJECTION MOLDING MACHINES: 1.JOHNWAI-1200T, 2. MILOCKRON-6500, 3. ANGEL 4. HAITAIN-1200T WITH IN MOLD LABELING 5. NETSTAL-4000T
• We are making PET preform, closers, grades, and cutleries, in addition I am Familiar in circuit diagram both hydraulic and pneumatic. I have an experienced in hydraulic related issues, pneumatic, refill, suck back, screw rotation, hydraulic pump, valves, accumulator, mold open close issue, hydro-motor, toggle alignment, rear mold forward backward cylinder function mold setup ratio, pump noisy and overhauling.
• BLOW MOLDING MACHINES: 1. JAGMOHAI, 2. SIKA-1, 3. SIKA-2 .4. UNILOYE, 5. JELL, 6. PARKER, MECCANOPLASTICA. hear making HDPE bottles for oil fields and medicals
• Able to troubleshoot about below the number of break downs Hydraulic and pneumatic circuit and Mold open and close issue, carriage up and down issue, mock problem, MTC- manual temperature controller valve adjustment, valves, blow pin issue, hydraulic pump noise, sacker problem, gear box sound and screw change, and overhauling also
• PAPER CUP MACHINE & PAPER BAG MACHINES: 1. HORAUF 2. XINZHITJEX 3. SINI 4. YIDENG MACHINER (tuber botomer) 5. EKOVA PRINTER
• Here we are producing cement and chemical bags, paper cups and craft packing for food products. 70gsm to 100gms, in addition I can do all the machine maintenance
• THERMOFORMING MACHINES: 1.GABLER, 2 GABLER HD, 3.GN1914, 4.GN-760, 5.VFK, 6. HENKFENK 7. LITAI-TTF700AF, LITAI-TF-001 here making food packings and dairy companies.
• Table issue, and alignment and bulge setting, feeding chain problem, auto stacker alignment and maintenance, gearbox, MTC- cooling related issues, cutting issue, pneumatic circuit, vacuum compressor and blower related issues, blower trip issue and overhauling as well.
• EXTRUSION- SHEET MACHINES: 1.BANDERA,2. JWELL, RR PLASTIC
• Hydraulic Master roller setting problem, gearbox repair and maintenance, screw change, winder issue cooling unit, vertical pump alignment and repair, auto loader problem and pneumatic cylinder issues
• EXTRUDER- BLOWN FILM MACHINES: 1.KABRA (IBC), ZOOCHI, MAACHI, VFK
• Expert in 3-layer, single layer, 5 layers I had the experienced in changing twin screw and single screw and master roller, heat exchanger, blower alignment, master roller, gear box, HAUL-OFF and some high-speed material mixers pneumatic cylinder, roller rotation issue as well.
• BAGCUTTING & PRINTING MACHINES: 1.HEMINGSTONE, 2.MAMATHA, 3.CT-3, 4.T-plast, 5.Dipo, 6.hyplass
• Able to work in back cutting machine maintenance and blow film machine maintenance also in all area and blow film printing and then nonperforming printing machine.

• HYDRAULICS AND PNEUMATICS: BLOW AND INJECTION MOLDING MACHINES:
• I know about the hydraulic and pneumatics CIRCUIT DIAGRAM in standard of GERMAN, CHINA AND CANADA
• I have experience in HYDRAULIC PUMP ALIGNMENT IN; rotary pump, radial piston pump, vane pump and axial piston pump.
• PISTON INTERNAL LEAK because of seal and piston rode broken.
• PRESSER LOSS because of QUICK EXHAUST or PILOT operated check valve not working or may be filter block.
• VALVES FAILURE due to inside valve SPOOL GOT DAMAGED, SCORING, INSIDE FORWARD AND BACKWARD PORT BLOCK, COIL SUPPLY FAILURE and so on reason.
• MANIFOLD CRACK because of high presser, directional control valve failure and oil temperature high
• PUMP NOISE because of oil temperature, filter blocked, oil level low and air lock.
• I had been working for past 11 years in many types of valves like mechanical and electromechanical valves and different types of pumps

• I know about electrical circuit diagram to follow the wiring connection to check send and receive signal and power supply
• Drives, PLC, VFD which I handled DELTA ASDA-A2 400V 7.5 KW, 3KW, 5KW, 11KW, 2KW. MITSUBISHI MR-JE-70A. YASKAWA E-7C, ALLEN BEARDLY, SIMENS.
• Also, I know about check and correct the rapier like SSR, ZSR, BREAKER, HEATERS, THERMOCOUPLE, LIMIT SWITCH, SOLENOID COIL, CONTACTOR, LIMIT SWITCH, COMMUNICATION CABLE, PUMP OVERLOAD WINDING, and so on.
• DELTA SOFTWARE REBOOT, COMMISSIONING AND RESET DRIVE ALARM, CHANGE PARAMETER, FORCE JOG MODE, JOG MODE AND CHECK THE PLC. SIGNAL AND SO ON.

• I know about to change molds and take products out with high speed and good quality, in addition I know about the heater settings and change paraments in wide range of machines as mentioned above all in injection molding, thermoforming, sheet extruder, blown film extrusion, flexographic printing and offset printing machines.
• INJECTION MOLDING HANDLED- 12000TON MACHINES WITH 8 CAVITYMOLDS. (BOTH CORE AND EJECTOS methods and hot and could runner molds as well.
• BLOW MOLDING- 4 CAVITY WITH UPTO 10 LITTER OIL CANES.
• THERMOFORMING MACHINES - USED 4 STATION TRAY MACHINES AND SINGLE STATION CUP FORMING MACHINES. PRODUCT HIGHT UPTO 170 MM HIGHT AND MOLD SIZE UP TO 850
• 750 MM.
• SHEET EXTRUDER- I PRODUCED THICKNESS UPTO 2.5MM AND WIDTH 1000MM. THE MACHINE SPEED 600KG PER HOUR WITH AUTO HOPPER UNIT.
• BLOWN FILM MACHINES: USED UPTO 1.00MM THICKNESS, WIDTH 1.5 METER AND THE MACHINE TYPES UPTO 3 LAYES I HANDLED, IN ADDITION, I KNOW THE CLING FILM, SHRING FILM, BUBBLE RAB MACHINES AS WELL.
• PRINTING MACHINES: BOTH FLRXO GRAPHIC AND OFFSET PRINTING UPTO 8 COLOR AND THE SPEED IS 20000 CUPS PER HOUR.

• SCREW & PISTON COMPRESSORS AND AIR COULD & WATER COULD CHILLERS
• 1. KEYSER. 5. KAISHAN
• 2. ATLASCOPCO. 6. KAISHAN-BMVF45
• 3. BYRINE. 7. PARISE
• 4. HONEYWEL. 8. SHANGAIR
• I have experience in rotary and reciprocating compressor
• Also I can trouble shoot the high temperature, cooling fan, cooling coil, oil sump auto loading unloading valve, oil separator, storage tank air setting, air-drier auto cut of issues, air and oil mixing to the air tank, timing water auto drain coil, screw changing and so on.

• BLOW MOLDING MATERIAL: HDPE, LDPE, MHDPE, PP, ABS
• INJECTION MOLDING MATERIAL: PP, LLDPE, ABS, ASA, PA, PET
• BLOW FILM MATERIAL: HDPE, LDPE and LLDPE