Hi, I’m
ALOK RANJAN
Rewari
Summary
Work in a Industry with a Professional work driven Environment, where I can utilize and apply my Skills & Knowledge, which would enable me to grow while fulfilling organization goals.
Overview
7
years of professional experience
1
Certification
1
Language
Work History
FJM Cylinders Pvt. Ltd. Bawal (JBM Group company)Bawal, Rewari
Executive in Production
11.2023 - Current
Job overview
- Developed and implemented efficient manufacturing processes and workflows.
- Ensured compliance with industry standards and regulations.
- Implemented lean manufacturing principles to reduce waste and costs.
- Monitored production performance metrics, driving improvements where needed.
- Monitored production processes and adjusted schedules.
- Performed time studies to optimize workflow efficiencies in production areas.
- Trained operators on new equipment and processes for increased efficiency.
- Created standard operating procedures (SOPs) for manufacturing processes.
- Collaborated with cross-functional teams on continuous improvement initiatives.
- Designed, installed, and maintained manufacturing equipment and systems.
- Handled root cause analysis, implementing corrective actions when necessary.
- Compiled and submitted monthly and yearly reports.
- Monitored KPIs and implemented adjustments to increase performance.
- Analyzed existing production systems, identified areas of improvement, and proposed solutions.
- Implemented lean manufacturing techniques such as 5S, Kaizen, Kanban, to reduce waste and improve productivity.
- Performed root cause analysis on production issues, developed corrective actions, and monitored results.
- Supervised daily operations in the factory ensuring that all tasks are completed according to schedule.
Aisin Automotive Haryana Pvt. Ltd. (AHL)Rohtak
Operating Engineer
07.2017 - 10.2023
Job overview
- Manpower Handling of 24 members in a Shift.
- Achieve the KPI Targets of lines like operational availability (O.A), Overall Equipment Effectiveness (O.E.E) targets with maintain quality of products.
- Troubleshooting of Machines by conducting 3G (GENCHI, GENBUTSU, GENIN) and plan PM (Preventive Maintaince) Activity.
- Performs Kaizen, 5S, HH (hiyari hato), KY (kiken yochi), 3F (futan, fuan, fuman), 3M (Mura, Muri, Muda) and motivate team members for participating in various industries activities.
- Make workplace more safer (Zero Accident) and easy to work for Operators.
- Use of 9 Production Tools such as 4M, Log Book, Production Control Sheet, Machine check sheet, Work Observation, Work Instructions Sheet, Quality Check Sheet etc.
- Maintain all line related documents such as Machine check sheet, Daily Production sheet, Monthly Production sheet, Monthly Rejection sheet, Monthly breakdown sheet, Daily work observation Sheet, On job training Record, Skill Upgrade Plan, & Skill-matrix etc.
- Daily defect analysis using techniques such as Root cause analysis, brain storming, 'WHY-WHY' Analysis.
- Inform and give Training to line members & sub-ordinates about the production & quality. discuss the problems occur on the line and its counter measures with line members on daily Basis.
- Prepares and Update of all Line Documents as per Standard and Control Plan and for IATF and Customer (MSIL, Toyota, Honda) audits.
- Having knowledge of TPM, TPS such as Just-in-time, Judoka, 3 Pillar activity & Jisuken etc.
- To continuously upgrade the skill level & improve skill Matrix of operators.
Power Grid Corporation Of India Ltd.Muzaffarpur
Summer Trainee
07.2016 - 08.2016
Job overview
- Participated in safety drills, audits, and training sessions.
- Monitored and inspected equipment, systems and control boards.
- Took regulatory action based on readings from charts, meters and gauges.
- Adhered to plant safety and environmental policies and procedures at all times.
- Analyzed data from control panels to identify any abnormalities in system performance.
Education
State Board of Technical Education BiharBhagwanpur
Diploma from Electrical Engineering
05-2017
University Overview
- Duration: 2015-2017
- Percentage: 67%
B.V.I.T.I TurkiMuzaffarpur
from Electrician
07-2014
University Overview
- Duration: 2012-2014
- Percentage: 87%
Govt. High School Turki Muzaffarpur (B.S.E.B)Turki Muzaffarpur
10th
05-2012
University Overview
- Duration: 2011-2012
- Percentage: 57%
Skills
- Manpower Handling
- Line balancing
- Time study
- Process capacity study
- 4M Change & control
- Process Documentation Preparation and update in it (Control Plan, FMEA and Check sheets)
- Audit Document management for IATF, Customers and internal audits
- MS Office (Word, Excel, Power point)
- Knowledge of SAP ERP data entry
- Materials Handling by Making purchase request (PR) & follow-up
- Maintain Inventory of daily useful material/items within department
- Continuous Process Improvement
- Troubleshooting of Laptop and PC (Hardware and Software)
- Troubleshooting of electrical wiring and electrical appliances
- Leadership/communication skills
Certification
- ADCA (Advance Diploma in Computer Application), I.I.C.E Hajipur (Vaishali), 85%, 2017
- National Trade Certificate (Electrician)
Personal Information
- Father's Name: Shri Santosh Bihari
- Date of Birth: 05-10-1996
- Nationality: Indian
- Marital Status: Unmarried
- Passport Number: Valid Up to- 05/04/2028
Training
- Supervisor training
- 9 production Tools
- Abnormality handling training
- Quality Circle & 7-QC Tools training
- San-Ten-Set Training
- Control Plan, FMEA update
- Making of Skill-Matrix and Skill upgrade of operators
- Making of New W.I.S and Update in W.I.S (Work Instruction Sheet)
Languages
Hindi
First Language
English
Proficient (C2)
C2
Accomplishments
Reduce manpower on work place by doing Kaizen and automations
Cost saving by Reducing and controlling daily useful items on work place.
3 time winner of 3 months attendance award.
2 time selected for best Kaizen Idea.
1 time Employee of the Month.
Work Preference
Work Type
Full TimeWork Location
On-SiteHybridImportant To Me
Work-life balanceCompany CultureCareer advancementFlexible work hoursPaid time offSoftware
MS office
Timeline
Executive in Production
FJM Cylinders Pvt. Ltd. Bawal (JBM Group company)
11.2023 - Current
Operating Engineer
Aisin Automotive Haryana Pvt. Ltd. (AHL)
07.2017 - 10.2023
Summer Trainee
Power Grid Corporation Of India Ltd.
07.2016 - 08.2016
State Board of Technical Education Bihar
Diploma from Electrical Engineering
B.V.I.T.I Turki
from Electrician
Govt. High School Turki Muzaffarpur (B.S.E.B)
10th
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