AMAR CHOUGALE

Automotive Engineer

Pune,MH

Summary

Results-driven Mechanical Engineer with over 15 years of expertise in the automotive industry, specializing in PLM systems, BOM governance, configuration management, and release engineering. Proven ability to manage product data lifecycles while ensuring the accuracy of Bills of Materials and effectively driving engineering change processes across diverse vehicle platforms. Recognized for consistently delivering on-time releases and maintaining error-free BOMs, alongside implementing robust configuration control that enhances vehicle integration and compliance. Committed to leveraging technical knowledge and industry experience to contribute to innovative engineering solutions.

Overview

Languages

years of professional experience

Work History

PLM Specialist / BOM Engineer (Client: Tata Motors Ltd.)

TATA TECHNOLOGIES LTD.

10.2010 - Current

Administered the full BOM lifecycle process: creation, validation, release, and updates in PLM systems.
Performed configuration management through the verification of VC/TPLs with feature lists.
Coordinated release engineering to deliver precise BOMs and VC releases for various platforms (Indica, Indigo, Tiago, Tigor, Vista, Manza, Zest, Bolt, and Nexon).
Performed VAVE analysis to identify cost-saving opportunities.
Managed DMU packaging analysis: executed static and dynamic evaluations, affirmed manufacturability, and validated serviceability.
Optimized PLM workflows by instituting process improvements that eliminated non-value-added tasks.
Executed audits and identified errors in BOMs and 3D annotations, ensuring data integrity.
Led cross-functional teams to streamline product development processes and enhance collaboration.
Implemented quality control measures, resulting in improved product reliability and reduced defects.
Developed training programs for new staff, fostering knowledge transfer and skill development.
Followed all company policies and procedures to deliver quality work.

Service Manager & Customer Support (Client: Ashok Leyland Ltd.)

RAJESH MOTORS PVT. LTD.

06.2008 - 10.2010

Supervised service teams, ensuring process compliance, and customer satisfaction.
Streamlined service operations, reducing turnaround times.
Coordinated with parts and inventory teams for efficient repair workflows.
Improved customer satisfaction scores by 20% through enhanced support processes.
Oversaw daily operations, ensuring high levels of customer satisfaction and service efficiency.
Developed and implemented training programs for staff to enhance service delivery and operational standards.

Education

B.Tech - Mechanical Engineering

JNR Rajasthan Vidyapeeth University

Pune, India

Diploma - Automobile Engineering

MSBTE (New Polytechnic Kolhapur)

Kolhapur, India

Skills

PLM & Data Management: TeamCentre PLM, TCUA, VisMockup, Pro-E

BOM Governance: Creation, validation, release, audits, error detection

Configuration Management: VC/TPL verification, change control, compliance checks

Release Engineering: On-time BOM release, VAVE analysis, technical part list verification

Expert problem solving

Accomplishments

President Award – On-time BOM Release (Nexon).
Vice President Award – BOM issue resolution (Nexon).
Champion Award & Employee of the Quarter – Nexon BOM/VC release.
Outstanding Contribution Award – VAVE and BS6 BOM releases.
Patent under submission: Emergency Commercial Vehicle (ECV).

Software

Microsoft Office

Product lifecycle management (PLM)

PRO-e

Timeline