Summary
Overview
Work History
Education
Skills
Personal Information
Languages
Projects
Disclaimer
Trainings Attended
Achievements And Activities
Timeline
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Amber Kumar

Amber Kumar

Ambala

Summary

Dynamic quality assurance professional with extensive experience at Adani Solar, adept in implementing CAPA and utilizing SPC to enhance operational efficiency. Proven track record in reducing defects through effective root cause analysis and fostering a culture of continuous improvement. Strong analytical skills complemented by excellent team leadership abilities.

Overview

7
7
years of professional experience

Work History

Assistant Manager, Process Quality & IPQC

Saatvik Solar
Ambala
01.2025 - Current
  • Oversaw all activities within Process and IPQC department to ensure optimal performance.
  • Managed BOM-related compliance requirements to maintain regulatory standards.
  • Led root cause analysis and troubleshooting for laminator issues, including bubble formation and delamination.
  • Monitored potting process to guarantee proper junction box sealing and insulation for module reliability.
  • Analyzed EL images, coordinating corrective actions to reduce EL-related defects and rework.
  • Conducted pre-delivery inspections on solar glass to maintain quality standards.
  • Performed Bypass Diode testing during each shift to ensure operational integrity.
  • Ensured adherence to work practices according to WI, SOP, and specifications.
  • Assisted in managing daily operations and team performance.
  • Supported customer service initiatives by addressing client inquiries promptly.
  • Established processes for monitoring customer satisfaction levels.

Assistant Manager in Module Quality

Adani Solar, MSTPL
Mundra
01.2024 - 01.2025
  • FQC Back End
  • Implement Zero Harm Culture At Shop Floor
  • Real-time feedback & assurance of NON compliances during the final inspection against RCA & CAPA and Negative power measurements during PSI Customer handling.
  • Migration of EL images/Visual Images/IVC/RFID data to clouds and make all EL Azure systems active.
  • Ensure the calibration of the flasher by the correct method.
  • Ensure the sustainability of preventive and corrective action through audits.
  • Improve the life cycle of the bronze module by controlling the handling.
  • BOM verification (all part should be matched with SAP PO) on shift wise.
  • Improve Internal plant Processes to achieve Business Performance.
  • Finding & Prevention of slippage of defected module.
  • 5's Implementation.
  • Implementations of training of defect analysis and RCA.
  • Conduct Out Box audit as per the defined guide lines.
  • Check all Hi-pot running status- all 3 tests shall be carried out.
  • Ensure the work practices on shop floor as per WI/SOP/ Specifications.
  • Ensure Sun Simulator testing on Modules.
  • Conduct OBA and preparation of Reports.
  • Verifying curing time to assess strength and quality of Sealant.
  • Preparation of CTM report.
  • Verification of CTQ parameters.

Senior Engineer (Quality Assurance- Weld Shop BIW)

SKH Y-TEC India Pvt. Ltd.
Ahmadabad
07.2018 - 01.2024
  • Company Overview: SKH Y-Tec India Pvt. Ltd. is a joint venture of SKH Group and Y-Tec Group and is the Leading Manufacturer of Body & Chassis System and Tier-1 Supplier for SUZUKI MOTORS GUJARAT. SKH Y-Tec supplies sheet metal welded assemblies.
  • Responsible for the improvements in the Process to reduce Customer Complaints.
  • Daily feedback analysis for the Non-Conformities of assembly lines for MIG & SPOT Welding.
  • Analysis and reducing repeated defects with the use of QC Tools.
  • Reduce Process defects with the use of QC Tools.
  • Identifying high rejection and rework station and their root cause analysis.
  • Follow-up of Corrective and Preventive action implementations.
  • Monitoring of assemblies by checking and verifying FOA/MOA/LOA for line running approval.
  • Freezing Limit samples as per accuracy achieved and fitment at customer level.
  • Daily MIS Preparation.
  • Quality Monitoring through CPK/PPK and PPM levels.
  • Ensuring effectiveness of Poka-Yoke and Kaizen.
  • Interaction with customers for new product activities and for quality approval of new products.
  • Solving & recording the line problem & problem reported at Customer end and submitting countermeasure report to customer by providing CAPA.
  • Conducting successful PP,MPT,PPVT, SOP Trials.
  • Using PDCA Cycle for Continual Improvement in Product Quality.
  • Line Layout modification, Development/Improvement in jigs and Fixtures.
  • Product & Process Auditing as per PCS and MIS-P.
  • Checking effectiveness of Countermeasures for Customer Complaint and In-house Defects.
  • Managing customer centric operations & ensuring customer satisfaction by achieving delivery & service quality norms.
  • Attending Customer complaints and undertaking steps for effectively resolving them.
  • Interacting with the customers to gather their feedback regarding the product satisfaction.
  • Reducing customer complaints and repeated defects at customer's end.
  • SKH Y-Tec India Pvt. Ltd. is a joint venture of SKH Group and Y-Tec Group and is the Leading Manufacturer of Body & Chassis System and Tier-1 Supplier for SUZUKI MOTORS GUJARAT. SKH Y-Tec supplies sheet metal welded assemblies.

Education

Bachelor of Engineering - Mechanical Engineering

JAIPURNATIONAL UNIVERSITY
07.2018

Skills

  • SPC
  • Inspection Reports
  • Engineering Drawing
  • Kaizen
  • 7Qc Tools
  • TPM
  • 5 Core tools
  • 8D
  • CAPA
  • MS Office
  • Basic knowledge of SAP
  • Destructive Testing
  • 4M validation
  • EL Testing
  • Hi-Pot Verification
  • Sun Simulator
  • Microsoft Office (Excel, Word, and PowerPoint)
  • Basic Knowledge of SAP

Personal Information

  • Date of Birth: 02/15/96
  • Gender: Male
  • Nationality: Indian
  • Marital Status: Single

Languages

  • English
  • Hindi

Projects

Panel Comp, Cowl Upper (YTB-BIW) Spot Welding, SMG (Suzuki Motors Gujarat), 10/01/22, 02/28/23, Verification of Assembly parts in C/F as per accuracy report and fitment., Designed process layout by ERGONOMICS., Improvement in stamping parts for achieving accuracy at weld level., Preparation of PCS, MIS-P, WIS, OPS, Poka-Yoke sheet., Part Maturation according to specification., Checking all specifications of stamping parts and Welding JIG (ex: sheet thickness, pin size)., Parameter optimization for welding and validation of parameters., Weld-up down trial., Improving & Validating the Cycle time v/s Takt time provided by customer. Implemented ECN in YRC/YTA Member, 06/01/21, 02/29/24, Component, Frame Comp Arm suspension.

Disclaimer

I do hereby declare that the particulars furnished above are true and correct to the best of my knowledge and belief.

Trainings Attended

  • Core tools (APQP, FMEA, MSA, SPC, PPAP)
  • 5's activities
  • Kaizen
  • Quality Circle
  • 7 QC tools
  • Lean Manufacturing- Basic
  • IATF
  • VSA
  • Certified Six Sigma Green Belt-MSME
  • EHS Safety
  • ESG

Achievements And Activities

  • Completed one Projects in welding: SPOT (YTB-BIW PANEL COMP, COWL UPPER) in SKH Y-TEC India Pvt. Ltd.
  • Certification in 'Lean Six Sigma Green Belt' by MSME, Agra.
  • Achievement for maintaining Zero defect at Customer end.

Timeline

Assistant Manager, Process Quality & IPQC

Saatvik Solar
01.2025 - Current

Assistant Manager in Module Quality

Adani Solar, MSTPL
01.2024 - 01.2025

Senior Engineer (Quality Assurance- Weld Shop BIW)

SKH Y-TEC India Pvt. Ltd.
07.2018 - 01.2024

Bachelor of Engineering - Mechanical Engineering

JAIPURNATIONAL UNIVERSITY

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