ERP


Results-driven Production Manager with 8+ years of experience in Stainless Steel (SS) and Mild Steel (MS) tube & pipe manufacturing. Expertise in handling complete ERW / HF tube mill operations including slitting, forming, welding, sizing, and CTL processes. Skilled in managing plant capacity of 100–120 MT per shift, production planning, roll setting optimization, rejection control, yield improvement, and manpower management. Strong knowledge of IS standards compliance, cost control, and operational efficiency improvement. Proven ability to lead teams, reduce downtime, and achieve production targets while maintaining high quality standards.
Bhagwati Steel Industries Pvt Ltd
(2023 – Present)
MS Tube & Pipe Manufacturing
Plant Capacity: 100–120 MT per shift (based on thickness & mill configuration)
Key Responsibilities:
• Handling complete MS ERW / HF tube mill production
• Planning production as per dispatch schedule
• Supervising roll setting, mill alignment & changeover
• Monitoring rejection %, scrap control & yield
• Ensuring quality as per IS standards
• Coordinating with maintenance to minimize downtime
• Managing manpower and shift productivity
• Handling complete Slitting Line operations including width planning and coil optimization
• Supervising CTL (Cut-to-Length) line for accurate sheet cutting as per customer specifications
• Ensuring proper scrap control and yield improvement during slitting & CTL process
• Monitoring thickness tolerance, length accuracy, and surface quality
• Coordinating with production and dispatch team for smooth workflow
Stainless Steel Tubes
• Handling complete Stainless Steel (SS) ERW / HF tube mill operations
• Planning daily & monthly production targets as per dispatch schedule
• Supervising roll setting, mill alignment, and size changeover
• Monitoring weld quality, bead scarfing, and process parameters
• Controlling rejection %, scrap reduction & yield improvement
• Ensuring production as per IS standards and customer specifications
• Coordinating with quality, maintenance & dispatch departments
• Managing manpower, shift planning & productivity improvement
• Monitoring raw material utilization and cost control
• Preparing daily production & dispatch reports
Supervising shift-wise SS tube & pipe production
• Assisting in roll setting, mill alignment & size changeover
• Monitoring HF welding parameters and weld quality
• Ensuring production as per required size, thickness & tolerance
• Controlling rejection %, surface defects & dimensional accuracy
• Coordinating with quality team for inspection & testing
• Maintaining daily production records & reporting to Production Manager
• Monitoring manpower performance and shop floor discipline
• Assisting maintenance team during breakdowns to minimize downtime
ERW / HF Tube Mill Operations (MS & SS)
Slitting Line & CTL (Cut-to-Length) Operations
Roll Pass Design & Mill Setting
HF Welding Parameter Control
Tube Size Range Handling (½” to 8”)
Thickness Planning & Production as per Variation
IS Standard Compliance (IS 1161, IS 1239, IS 4923 ASTM A-312, A-249/1016, A-554 Etc)
Yield Improvement & Scrap Reduction
Rejection Analysis & Root Cause Identification
Coil Utilization & Width Planning
Hydro Testing & Quality Inspection Coordination
Daily / Monthly Production Planning
Dispatch Coordination
Production Capacity Management (MT/Shift Handling)
Cost Control & Raw Material Optimization
Breakdown & Preventive Maintenance Coordination
Production & MIS Reporting
Manpower & Shift Management
Shop Floor Supervision
Team Training & Skill Development
Continuous Process Improvement
Problem Solving & Decision Making
Inter-department Coordination
ERP
Graduated