Amit Jilka
Jamnagar
Summary
Led the installation & commissioning activities involving resource planning, team building and co-ordination with internal / external departments.
Gained expertise in Invensys- Foxboro I/A series DCS, Bently Nevada 3500 Turbine supervisory instrument system & Machine condition monitoring system, Emergency trip system of turbine with allen bradley plc, CCC Compressor anti surge control system and Digital Electro-Hydraulic Governing system of turbine.
Capable of drawing-up a detailed plan to achieve each stage of the project & overhauling, selecting & leading a team, executing the plan within the safety rules & quality standards Skilled in ensuring the safety & quality procedures are followed as per the permit to work, inspection & test records, certifications and correct practices for executing the job
Efficient organizer, motivator, team player and a decisive leader with the skills to motivate teams to excel & win
Overview
14
14
years of professional experience
Work History
Assistant General Manager
Reliance Industries Limited
07.2022 - Current
- Administrating Refinery, Petro chemical & CPP Rotary Equipment’s BN3500/System1 machines protection/condition monitoring system, CCC Antisurge/Performance control System & Turbine Governing control system
- Works as a SME for systems like Bently Nevada 3500, Data manager 2000, System 1 classic & Evo condition monitoring system, CCC Series 3++/Series 5 Vanguard/Prodigy control system
- Woodward 505, Protech 203 & BRAUN turbine governing and overspeed protections system
- Actively Involved in new installations, upgradation & modification projects of BN3500/CCC
- Preparation of specific requirements, Collection of required specifications data, Review of Budgetary offer from Vendor, Finalization of vendor offer, BOM, Procurements, Review of engineering documents, Conducting FAT/SAT, installations & commissioning activities
- Managing BN3500/CCC/turbine governing control systems MRP
- Formulating Reservation based PR, Releasing PR as per standard procedure, technical evaluation of vendor offers, material quality inspection
- Material reservation, consumption posting, Inventory management
- Executed turnarounds of FCCU unit of refinery & Steam turbines of CPP
- Responsible for verification of MCMS proximity systems installations in Turbine/compressor/gearbox, float settings, Linearity checking of proximity system, healthiness checking of BN3500 rack/System1, support in start-up of rotary equipment’s
- Manage to solve Problems in running machine in minimum time with root cause to avoid generation loss
- Drive efficiency and effectiveness of the incident management process
- Enforce process and standards
- Demonstrated ability to lead RCA Root Cause Failure Analysis reviews & FMEA failure mode effect analysis
- Develop and maintain standard operating procedures (SOP’s)
- Support a robust reliability and failure analysis effort including providing training/coaching to the plant instruments team
Technical lead
Emerson Process Management Power & Water Solutions India Pvt. Ltd.
04.2022 - 07.2022
- Executed Turbine control DCS engineering of Simens Turbine, Logic & graphics Development in Emerson ovation DCS
- Completed project and delivered within time bound
Associate Manager Control & Instrumentation
Adani Power Mundra limited
06.2011 - 04.2022
- Administering Turbine & Boiler of 660MW with specialization in DCS, DEH, ETS, MFT, BENTLY NEVADA 3500 and Turbine Instruments and other optimization measures for high efficiency
- Monitoring and guiding in C&I maintenance to improve availability of Turbine, Boiler and DCS equipment by routine maintenance & overhauling
- Conducting review of TMCS, FSSS, DEH, TSI, MFT and ETS as built logic for the smooth operation & study of Digital Electro-Hydraulic Governing of Turbine
- Executing review and checking of interlock and protection of Turbine during overhauling
- Installing instruments, configuring DCS as well as in PLC, logic and graphics implementation in DCS for various modifications, indignation, reliability and efficiency
- Preparing Documents & drawings like MOC, Instrument index, Loop diagram, Hook up drawing, I/O list for new Installations, Modification and indignations projects
- Selecting control schemes, identifying the appropriate control system, enquiry specification preparation and selections of instruments based on type of application for plant modification and indignation
- Introducing professional project management practices and streamlining the critical planning processes throughout the project life cycle
- Performing advance planning for resources, manpower deployment and rendering technical support
- Interfacing for decision-making process, conducting profitability analysis and finalization of agreements for Material & Contract Management
- Addressing project issues from technical, maintaining schedule and meeting project deliverables
- Formulating purchase requisition of the plant material and services
- Engaged in material reservation, quality inspection & consumption posting
- Filing requisition for the material & special requirements, solving technical queries
- Supervising the erection & commissioning of process control equipment and instrumentation systems
- Resolving troubleshooting problems arising in the total execution of job and chalking out the check list for Pre-Commissioning & Commissioning Activities
- Engaged as a core team in IMS audit as an auditee
- Preparing & maintaining HIRA, Risk register, Skill matrix and OTP form/tracker for IMS
- Preparing SOP, documents, manuals, drawing & record of system to access performance & easy maintenance
Education
Bachelor of Technology - Instrumentation and Control
Nirma University
01.2011
H.S.C. -
GHSEB Board
01.2007
S.S.C. -
GHSEB Board
01.2005
Skills
- Instrumentation & control
- Engineering
- Project Management
- Reliability
- Installation & Commissioning
- Inventory Management
- Team Building & Leadership
- Engineering Design & Drawings
- Material Management
HIGHLIGHTS
· Executed installation of new Wet Gas Compressor project of FCCU unit in Refinery, Involved in Installation and Commissioning activities of BN3500/System1Evo and CCC prodigy Antisurge/Performance control System.
· Executed Upgradation project of FCC Power recovery Train CCC system from Series 4 to Prodigy.
· Executed many logic and graphics modifications in the DCS,PLC,CCC,BN3500&System1 for improving plant efficiency & reliability.
· Managed to solve problem in minimal time with root cause to avoid production loss.
· Executed many cost saving initiatives by indignation or developing alternate vendor for existing material
· Completed many capitals overhauling (Turnaround) of turbine/Compressors units within time frame by proper resource planning of material and man power.
· Executed Automatic Turbine Control Project
Completed the project of Invensys DCS upgradation from ICC to EVO within time frame
PERSONAL INFORMATION
Date of Birth: 28/03/1990
Present Address: Sector-21,Block-35/D, Reliance greens township,Motikhavdi,Jamnagar,Gujarat.361142.
Timeline
Assistant General Manager
Reliance Industries Limited
07.2022 - Current
Technical lead
Emerson Process Management Power & Water Solutions India Pvt. Ltd.
04.2022 - 07.2022
Associate Manager Control & Instrumentation
Adani Power Mundra limited
06.2011 - 04.2022
Bachelor of Technology - Instrumentation and Control
Nirma University
H.S.C. -
GHSEB Board
S.S.C. -
GHSEB Board
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