Summary
Overview
Work History
Education
Skills
Career Summary
Industrial Trainings
Personal Information
Languages
Trainings Attended
Affiliations
Timeline
Generic

Amit Kumar

Hamirpur

Summary

Dynamic Assistant Manager with proven expertise at TECHNICO INDUSTRIES LIMITED in RFQ handling and project planning. Successfully led new product development initiatives, achieving a 95% reduction in defects. Skilled in MIG welding and effective communication, driving process improvements and ensuring quality assurance throughout project lifecycles.

Overview

10
10
years of professional experience

Work History

Assistant Manager

TECHNICO INDUSTRIES LIMITED
Gurgaon
10.2022 - Current
  • Company Overview: It is an Integrated Management System (ISO/TS: 16949:2002, ISO: 14001) Certified company-, a largest player in designs, development & manufacturing of Sheet Metal Parts like Hinges, Brake Pedal, Spare Tire Frames, CNG frames,Hood Lock, Hood Hinge,Bracket Tuner , BIW Parts,TM Cont cable Etc. For SMG, Toyota, Tata, Mahindra & Mahindra, General Motors Ltd., Konsberg, Nissan, PSA, etc.
  • Responsible for RFQ Handling with their Closure as per Customer Requirement
  • Project Planning & Review, Making BOM & RFQ validation for new products.
  • Data management for new products and release to our group tool rooms robotics dept.
  • To coordinate the technical spec meeting at the customer end with our CFT team.
  • To submit the part development time plan and method plan to the customer, as discussed in the spec meeting.
  • Monitoring & controlling of welding line, part development as per master development schedule.
  • Supplier chase up and jig & fixture development at their end, time &, motion study for line balancing.
  • Weld trial and correction for part accuracy achievement, costing for welding parts.
  • Review the Technical Feasibility from RFQ and Perform Risk Assessment.
  • Prepare Engineering Cost and Time Line Respecting the Customer Program Milestones.
  • RFQ Submission, Budget Controlling.
  • New Product Development in short of sheet metal, Piping & machining components.
  • Responsible for Development of Fixtures, Jigs, Receiver Gauges req. for new developments.
  • Responsible for Robotic Line installation & Process Engineering.
  • Product / Process validation for PPAP completion, & responsible for preparation of the PPAP.
  • Bill of material In system ERP (BOM).
  • Responsible for Process design & development, Process validation, Line Layout, Line Balancing.
  • Supplier Audit and Supplier Tools, Weld Trials at Supplier end.
  • It is an Integrated Management System (ISO/TS: 16949:2002, ISO: 14001) Certified company-, a largest player in designs, development & manufacturing of Sheet Metal Parts like Hinges, Brake Pedal, Spare Tire Frames, CNG frames,Hood Lock, Hood Hinge,Bracket Tuner , BIW Parts,TM Cont cable Etc. for SMG., Toyota, Tata, Mahindra & Mahindra, General Motors Ltd., Konsberg, Nissan,PSA etc.

Executive

JBM OGIHARA
Bidadi
04.2022 - 10.2022
  • Responsible for execution of Assy lines in NPD department.
  • Prepare and monitor the Time plan of the project and periodic review with CFT.
  • Prepare manufacturing control plan and execute the program successfully.
  • Process plan as per the TAKT provided by customer.
  • Follow ups with supplier on weekly basis, ensure no delay in manufacturing of Equipments.
  • Jig fixture, spm's trials at vendor End.
  • Henkai points closure.
  • Industrial engineering activities include layout finalization, time and work studies, and line balancing.
  • Prepare and review of APQP and PFMEA and pass the customer audit.
  • Robot teaching for welding quality improvement.
  • Improve Processes to improve productivity, reduce cost and improve quality in manuf. areas.
  • Ensure IATF 16949 Documentations, Managing audits, take corrective and preventive actions.
  • Weld jigs accuracy proving.
  • Part quality proving.
  • Project handover.

Project executive

ABSOLUTE AUTOMATIONS
Faridabad
06.2020 - 03.2022
  • Robot & machinery installations & commissioning.
  • Robot teaching and programming.
  • TAKT time compliance.
  • Weld jigs accuracy proving.
  • Part quality proving.
  • Project handover.
  • Key Skills: Robot teaching & programming, Trouble shooting, Weld jigs settings w.r.t. gauges, Jigs accuracy and part quality proving.
  • Technology exposure: Robotics: Yaskawa MIG robots, spot robots, SPM's: Toe & Camber m/c for RTB, Double end drive MIG welding m/c's, Laser cutting m/c, Toe & camber m/c's, MIG welding m/c's, Stud welding m/c's.

Trainee Engineer

JAY BHARAT MARUTI LTD
Gurgaon
02.2017 - 06.2020
  • Company Overview: JBM Group Joint venture with Maruti Suzuki India Limited one of the largest joint venture of MSIL for manufacturing of sheet metal components, welded assemblies, exhaust systems, fuel fillers and chassis and suspension parts at Gurgaon, Manesar and Bawal.
  • Weld Shop - MIG / MAG Welding - Manual Robotic, Spot Welding - SSW, PSW, IT Gun, Robotic Projection Welding - MSW, PSW, SSW, and Laser Cutting Rules .Dies, Jigs & Fixtures. Chassis and Suspension Parts and Assemblies.
  • Learning's & Achievements NPD: Working with NPD & engineering team for Rear axle YJC line and process prove out.
  • Jig setting for Final assy. Prove out.
  • Familiar with all measuring instruments related to CMM.
  • Part and assy feedback process learning.
  • MIG robot teaching and operation hand on working.
  • M/C and Robot cell operation.
  • Henkai point closure.
  • Line cleanliness and 5S activities.
  • Spares management.
  • Inspection report preparation and file management.
  • APQP, PPAP and KAIZEN activities.
  • TAKT time calculation.
  • Familiar with SAP functioning.
  • JBM Group Joint venture with Maruti Suzuki India Limited one of the largest joint venture of MSIL for manufacturing of sheet metal components, welded assemblies, exhaust systems, fuel fillers and chassis and suspension parts at Gurgaon, Manesar and Bawal.
  • SAVINGS & Achievements during 1st 6 months of project commissioning @ JBM: PPM reduction in YJC RTB from 555 PPM to 25 PPM (Year-2018). Zero defect achieved in YE3 axle for 5 months, post commissioning (Year-2020).

TOKAI ENGG.
01.2016 - 01.2017
  • Robot teaching. Jig setting. Assy. Prove out.
  • Types of parts handled: BIW: Sheet metal parts Cross member Panel Dash Cowl.
  • Customers: Belsonica JBM.
  • Robots: Yaskawa, Panasonic, Nachi.

Supervisor

Cruiser Motors Royal Enfield
08.2015 - 11.2015
  • Responsible for Work order preparation.
  • Suggesting maintenance service, such as oil changes, lubrications and Tune-ups.
  • Advise customers on work performed, general vehicle conditions and future repair requirements.
  • Ensuring Delivery on time and customer satisfaction.

Education

B.Tech - Mechanical Engineering

L.R. Institute of Information & Technology
Solan, H.P.
07-2014

Skills

  • RFQ handling
  • Project planning
  • Process validation
  • Data management
  • New product development
  • Quality assurance
  • Cost estimation
  • Technical documentation
  • Problem solving
  • Effective communication
  • Process improvement
  • Project management abilities
  • Operations management
  • Vendor relationship management
  • MIG & Spot Welding detailed Knowledge
  • Handling of Project from RFQ to SOP Stage

Career Summary

automobile, 4, 8, 2, NPD, Process Engineering, RFQ, Process designing, Welding jigs, Fixtures, SPM's, Inspection gauges, Local tooling, MIG welding, SPOT welding, Laser cutting, Riveting process, APQP, PPAP

Industrial Trainings

  • Mahindra Service Station, 2 months
  • Hyundai Service Station, 1 month

Personal Information

  • Date of Birth: 07/07/92
  • Gender: Male
  • Marital Status: Married

Languages

  • English
  • Punjabi
  • Hindi

Trainings Attended

  • Spot and MIG welding Robots training from Moto man, Panasonic, Fanuc for 5 days
  • 2 days each SPC, GD & T and 7 QC tool training at MSIL

Affiliations

  • MIG & Spot Welding Quick Changeover Introduce at Organization
  • Cost Saving By Design of MIG Cell

Timeline

Assistant Manager

TECHNICO INDUSTRIES LIMITED
10.2022 - Current

Executive

JBM OGIHARA
04.2022 - 10.2022

Project executive

ABSOLUTE AUTOMATIONS
06.2020 - 03.2022

Trainee Engineer

JAY BHARAT MARUTI LTD
02.2017 - 06.2020

TOKAI ENGG.
01.2016 - 01.2017

Supervisor

Cruiser Motors Royal Enfield
08.2015 - 11.2015

B.Tech - Mechanical Engineering

L.R. Institute of Information & Technology

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Amit Kumar