Amit Kumar
Gr. Noida
Summary
Experienced manufacturing professional with over 9 years in SMT production and PMC, specializing in optimizing line efficiency and ensuring quality compliance. Skilled in aligning production schedules with customer demand and inventory strategies. Expertise in cross-functional coordination and lean manufacturing practices to enhance operational performance.
Overview
8
8
years of professional experience
Work History
Assistant Manager-PMC
MEGMEET Electrical
Noida, U. P
05.2023 - Current
- Managed production, troubleshooting, and inventory control, while planning and conceptualising strategies to achieve production targets within specified time and quality parameters.
- Develop and maintain master production schedules to meet customer delivery commitments and optimize resource utilization.
- Monitor daily production progress, analyze variances, and initiate corrective actions to stay on track with targets.
- Coordinate with sales and customer service teams to align production plans with demand forecasts and order priorities.
- Manage material planning and procurement timelines to ensure uninterrupted production flow.
- Implement and oversee kanban systems and other lean tools to streamline material flow and reduce lead times.
- Led continuous improvement initiatives in planning processes by applying Six Sigma and lean methodologies.
- Prepare and review the MIS report with internal team and represent to management team.
- Prepared and presented weekly/monthly production reports to senior management, emphasising key metrics and identifying improvement opportunities.
- Conduct inventory audits and reconcile discrepancies to maintain accurate stock records.
- Perform capacity analysis to identify bottlenecks and recommend solutions for balancing workloads across departments.
- Managed rejection control and developed action plans to address non-conformances.
- Ensure compliance with ISO standards and internal SOPs for planning and documentation.
- Support cost control efforts by optimizing batch sizes, reducing changeover times, and minimizing excess inventory.
- Ensure compliance with laws and regulations related to dispatch operations.
- Estimating costs at the beginning of project development, considering factors such as size, schedule, quality, and complexity.
- Overseeing complex projects from start to finish, and their work can help an organization reduce costs, increase revenue, and maximize efficiencies.
- Ensuring customer satisfaction through minimizing uncertainty and involving clients in the project as much as possible.
- Schedule and execute all key processes in manufacturing operations.
- Prepare and review the MIS report with internal team and represent to management team.
Sr. Production Engineer
LITEON POWER Electronics India Pvt Ltd.
08.2019 - 05.2023
- Directed daily operations on the production floor, ensuring adherence to quality and productivity standards.
- Effective manpower & machine management to achieve the production target.
- Coordinated manpower allocation, training, and deployment to optimise production efficiency.
- Achieved 99% RTY at the paste printer machine and 99.5% RTY at the AOI and SPI machines.
- Proficient in ensuring zero defect from the customer end.
- Performed POKA-YOKE and KAIZEN initiatives.
- Determined the cycle time sequence of operation processes and established standard operating procedures for optimum productivity and quality.
- Operation of all SMT machines (Solder Paste Printer, SPI, Mounter, Reflow, & AOI M/C), Conveyor.
- Analysis & monitoring of internal/external customer complaint, in-house rejection/reworked items with corrective & preventive action by exploiting PDCA approach.
- Resolved high-priority customer complaints.
- Produced daily defect analysis reports and weekly/monthly summaries on top three defects, outlining targeted improvement plans.
- Effectuating cost saving initiatives; achieving cost reduction through reduction in breakdown, rework and waste elimination.
- Improving/ enhancing asset utilization by carrying out machine breakdown analysis & taking corrective actions.
- Responsible for SMT & AI/RI Process Audit, line Setup verification.
- Responsible for New Line Set-Up, Line Balancing & New process/ process change for smooth production, set UPH, breakdown time analysis.
- Responsible for Reflow Oven (heller) temperature setup for new Models, Profile Verification & Preparation of Profile Test Board.
- Key responsibility of Jigs & fixture Validation, poka-yoke.
- Responsible for Document Preparation (like: SOP, MOI, EOI, OPL, TWI & Feeding List).
- Responsible for maintenance of Ultrasonic wave stencil cleaning M/c.
- Responsible for Continuous Process Improvements and giving the control points of Process Failure.
- Conducted defect analysis and root cause analysis (RCA).
- Conducted new employee training and performed assessments.
- Managed abnormal material and prepared it for online use.
- Monitored and controlled quality-related issues in a timely manner.
- Manpower planning (Monthly, Weekly & Daily basic).
- To monitor daily stage-wise production movement at all production stages.
- Led operations at a major charger manufacturing facility.
- Led operations at a major charger manufacturing facility.
Line Leader (SMT)
VIVO India PVT. LTD.
01.2018 - 01.2019
- Manage successfully SMT production lines to achieve the desired PMC target.
- Achieved daily targets through effective planning and coordination.
- Optimised line process performance, product quality, and productivity through targeted interventions.
- Developed shift and work plans to optimise operational efficiency.
- Managed manpower allocation on the production line for optimal efficiency.
- Planned and allocated manpower according to the production plan.
- Monitored hourly and daily targets to ensure team performance.
- Work with cross-functional teams including engineers, production planners, manufacturing, etc. to ensure smooth project execution and achieve project goals.
- Training provided regarding how to operate printer, SPI, Mounter (NXT M3, M6), Pre and post AOI and Reflow, X-ray and FAI testing process.
- Manage and follow up mounting process parameters to ensure good quality and cost-effective product.
- Troubleshooting of Pick & Place M/c, SPI, Screen Printers.
- Utilised SPM software for managing solder paste processes through MES.
- Verifying SAP and MES transactions to clear the gap.
- Analysed data and produced weekly reports to identify improvement opportunities and boost productivity.
- Prepare weekly and monthly reports.
- Provided feedback and coaching to resolve issues and enhance team performance.
- Managed manpower allocation on the production line for optimal efficiency.
Education
Diploma - Mechanical Engineering
Choudhary Charan Singh Polytechnic
Noida01-2016
Intermediate - Science
Krishak colleage dewdah
Nawada, BR01-2013
High School -
High school hisua
Nawada, BR01-2011
Skills
- SMT component expertise
- SMT & AI/RI Process
- Reflow
- UPH
- Capacity analysis
- Production scheduling
- Inventory management systems
- Supply chain management
- Logistical planning
- Lean methodologies
- Quality control
- 8D problem solving
- Performance monitoring
- Data analytics
- Strategic planning
- Project management
- Manpower Management
- Time Management skill
- Cross-functional collaboration
- Stakeholder engagement
- Customer satisfaction
- Cost reduction
- Market analysis
- Process Study
- 3R
- Supply chain management
Languages
English
Hindi
Custom Section
- Daikin
- Voltas
- Blue Star
- Samsung
- Panasonic
- Carrier Midea
- Godrej
- Haier
- PG
- Epack Durable
- Havells
Personal Information
- Father's Name: Navin Kumar
- Mother's Name: Rita Devi
Hobbies and Interests
- Interacting with new people
- Playing & watching Cricket
Disclaimer
I hereby declare that all the information mentioned above are true and correct to the best of my knowledge and belief.
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Timeline
Assistant Manager-PMC
MEGMEET Electrical
05.2023 - Current
Sr. Production Engineer
LITEON POWER Electronics India Pvt Ltd.
08.2019 - 05.2023
Line Leader (SMT)
VIVO India PVT. LTD.
01.2018 - 01.2019
Diploma - Mechanical Engineering
Choudhary Charan Singh Polytechnic
Intermediate - Science
Krishak colleage dewdah
High School -
High school hisua