AMIT KUMAR
New Product Development & Costing
Gurugram
Summary
Results-oriented professional with expertise in commodity management, RFQ handling, and manufacturing engineering. Experienced in strategic sourcing and business development, driving cross-functional initiatives that enhance efficiency and quality. Strong analytical thinker skilled in problem solving and team management, committed to delivering long-term value.
Overview
1
1
Language
15
15
years of professional experience
Work History
Manager - New Product Development
IFB AUTOMOTIVE INDUSTRIES PRIVATE LIMITED
03.2025 - Current
- Led all aspects of components for seat sliders and transmission projects, including team leadership, costing, vendor management, budget control, risk mitigation, and adherence to quality and safety standards.
- Led the RFQ, sourcing and execution of new product development strategies, localization efforts, sourcing initiatives, and program management processes for sliders and transmission projects, managing a team of 8 engineers and technicians.
- Successfully developing and launching new PV models, ensuring on-time project completion within budgetary constraints and adhering to stringent automotive quality standards.
- Oversaw comprehensive new vehicle build programs, utilizing Gantt charts and RASIC analysis to track progress, allocate resources effectively, and mitigate potential risks throughout the project lifecycle.
- Directed techno-commercial discussions and negotiations with key vendors, managing RFQ comparisons and contract negotiations to optimize costs.
- Conducted rigorous supplier assessments, QMS evaluations, and implemented new supplier onboarding initiatives to enhance supply chain resilience, optimize component quality, and expand sourcing options.
- Oversaw the design, development, and validation testing of critical vehicle components, including sliders, transmission systems assemblies.
- Leveraged reverse engineering and benchmarking techniques to expedite component development in absence of technical drawings, ensuring project continuity and adherence to timelines.
- Collaborated closely with vendors to define critical-to-quality (CTQ) requirements, develop comprehensive quality plans, and execute Design Verification Plan (DVP) sign-offs, ensuring robust component quality and reliability
Manager - Program Management & New Product Development
Krishna Maruti Limited Maruti Suzuki JV @ Seating
08.2024 - 03.2025
- Oversaw new product development engineering department, managing all aspects of tooling design, development, and implementation for high-tensile steel components.
- Led a team of 10 engineers and technicians in the Sourcing, design, development, and implementation of press tooling and manufacturing processes for a variety of high-tensile panels and parts for Maruti Suzuki vehicle models (Alto, ECO and Y8 & Y17).
- Prepared and distributed Requests for Quotations (RFQs) to potential suppliers to solicit pricing and terms.
- Ensuring Supplier Readiness for Development of tools, equipment, infrastructure, processes and so on to produce parts as per project milestones -PP, MPP, PILOT, SOP
- Facilitated internal review meetings with Liv Guard management to discuss project progress and align on objectives.
- Developed methods and upgraded manufacturing processes to eliminate waste, reduce cost, and improve overall productivity and quality for reliable plant operations.
- Ensuring reliable operations of the plant by developing methods and upgrading manufacturing processes to eliminate waste, reduce cost and improve overall productivity & quality and deriving process design
- Developed plans for continuous improvement in customer service levels, lead time, manufacturing cost, quality, and reliability of supply chain to achieve manufacturing excellence.
- Technical & commercial review, offer comparison Negotiation with Suppliers, Capacity review.
- RFQ preparation & floating to potential suppliers.
- Developed supplier readiness for the creation of tools, equipment, infrastructure, and processes to produce parts according to project milestones including PP, MPP, PILOT, and SOP.
- Led implementation of Engineering Change Requests (ECNs) to streamline product updates and enhancements.
Deputy Manager - Program Management
Liv guard Drivetrain Private Limited
09.2023 - 07.2024
- Led new product development engineering department, overseeing all aspects of component design, development, and implementation for components.
- Managed program for new development.
- Prepared and distributed RFQs to potential suppliers for component sourcing.
- Implementing the 7 Gate development process, defining clear responsibility for the parts, suppliers & processes within the commodity; working on Supplier Readiness Management.
- Conducted internal review meetings with Liv Guard management to discuss project status.
- Developed methods and upgraded manufacturing processes to ensure reliable operations of the plant, eliminate waste, reduce cost, and improve overall productivity and quality.
- Conducted Q rating, sustainability rating, logistics, and technical rating before nominating the business partner.
- Developed plans for continuous improvement in customer service levels, lead time, manufacturing cost, quality, and reliability of the supply chain and strategies for achieving manufacturing excellence.
- Technical & commercial review, offer comparison Negotiation with Suppliers, Capacity review.
- Implemented the 7 Gate development process, defining clear responsibilities for the parts, suppliers, and processes within the commodity.
- Ensured supplier readiness for development of tools, equipment, and processes to produce parts per project milestones.
- Led implementation of engineering change requests (ECNs), facilitating smooth transitions and adherence to project timelines.
Deputy Manager - Sourcing & New Product Development & Program Management
Bharat Seats Limited Maruti Suzuki JV @ Seating
01.2021 - 08.2023
- Led the New Product Development engineering department, accountable for the design, development, and implementation of tooling for high-tensile steel components.
- Responsible for New Product Development engineering department, holding ultimate accountability for the design, development, and implementation of tooling for high-tensile steel components. Achieved all project objectives by consistently delivering on quality, cost, and timeline metrics.
- Estimated piece prices for metal parts and welded assemblies; evaluated suppliers to ensure alignment with project requirements.
- Prepared and distributed RFQs to potential suppliers for competitive bidding.
- Conducted technical and commercial reviews, compared offers, and negotiated with suppliers to secure optimal capacity and cost.
- Facilitated internal review meetings with Bharat Seats management to align project objectives and ensure stakeholder engagement.
- Led the execution of tool trials, conducted comprehensive die static and dynamic condition assessments, and oversaw the final sign-off process at the manufacturer's facility.
- Successfully led the implementation of Engineering Change Requests (ECNs)
- Technical & commercial review, offer comparison Negotiation with Suppliers, Capacity review.
Deputy manager -Lead techno commercial & new product development
Technico Industries Limited
11.2018 - 07.2021
- Responsible for leading the sourcing, technical and commercial aspects of new product development for sheet metal parts, assemblies, overseeing a team of engineers and technicians, and ensuring successful project execution from concept to production, meeting stringent quality, cost, and timeline targets.
- Responsible for leading the sourcing, technical and commercial aspects of new product development for sheet metal part, assemblies, overseeing a team of engineers and technicians, and ensuring successful project execution from concept to production, meeting stringent quality, cost, and timeline targets.
- Managed team of 7 engineers through product development lifecycle, ensuring timely conceptualization, design, tooling, prototyping, and production launch.
- Conducted thorough design reviews for sheet metal dies, ensuring critical dimensions and die construction optimized for component quality, manufacturing feasibility, and extended die life.
- Utilized CAE analysis to validate manufacturing process, addressing potential production issues and enhancing product quality from the outset.
- Collaborated effectively with vendors to define project scope, negotiate contracts, and ensure adherence to technical specifications, cost targets, and delivery timelines.
- Led the execution of tool trials, conducted comprehensive die static and dynamic condition assessments, and oversaw the final sign-off process at the manufacturer's facility.
- Commissioned production lines with 100% accuracy in critical areas including trim lines, gap measurements, hole positioning, and size tolerances.
- Implemented Engineering Change Requests (ECNs) effectively.
Deputy Manager - New product development
Alstrom Technologies Private ltd (sheet metal PV door hinge)
06.2016 - 04.2018
- Led the new development and tool development of sheet metal parts for proto build and production launch, meeting quality standards, cost targets, and project timelines.
- Conducted part costing and tool costing for new product development and program management initiatives across diverse home appliances.
- Collaborated effectively with internal teams and external vendors to ensure seamless project execution, adherence to technical specifications, and timely delivery of high-quality components meeting quality standards.
- Collaborated with internal teams and external vendors to ensure seamless project execution, adherence to technical specifications, and timely delivery of high-quality components.
Asst Manager
Technico Industries ltd
02.2015 - 01.2016
- Led the development and program management of door hinge products for Nissan and Toyota models from concept to production launch, adhering to quality standards, cost targets, and project timelines.
- Managed the end-to-end product development process, encompassing design, engineering, tooling, prototyping, testing, and successful handover to production (HLT).
- Managed product development process, including design, engineering, tooling, prototyping, testing, and handover to production.
- Collaborated with internal teams and external vendors to execute projects, ensuring adherence to technical specifications and timely delivery of door hinge components.
Sr Engineer – Tool design & development
Best Auto Limited
05.2011 - 01.2015
- Designed and developed transmission parts, contributing to overall manufacturing efforts for automotive transmission systems.
- Designed and developed transmission assemblies, including intricate braking cables, sheet metal parts, and machined parts, achieving optimal strength, durability, and adherence to safety standards.
- Monitored employee performance to keep projects on task.
- Determined equipment failure root cause and implemented solutions.
- Led cross-functional team for successful completion of multiple large-scale projects, ensuring timely delivery within budget constraints.
Education
B.Tech - Mechanical Engineering
United College of Engineering and research
Greater Noida01-2011
Skills
Proven Engineering professional approx 15 years of experience in Manufacturing Engineering, Project Management & expertise in Cost Reduction Strategies of Sheet Metal Stamping Process, Welded Assemblies, Forming and so on with key focus on top-line and bottom-line profitability
APQP and PPAP compliance
APQP
PPAP
Product Lifecycle Management
Tooling strategy development
Cost analysis
RFQ management and negotiation
Supplier qualification processes
Vehicle build management
Design review leadership
VA/VE
Reverse engineering techniques
Problem-solving methodologies
Cross-functional team leadership
Cost analysis
Interests
Automotive Restoration/Mechanics, Technology & Innovation Podcasts/Blogs, Travel and Photography, Mentoring Young Engineers, Technology Forums/Groups
Timeline
Manager - New Product Development
IFB AUTOMOTIVE INDUSTRIES PRIVATE LIMITED
03.2025 - Current
Manager - Program Management & New Product Development
Krishna Maruti Limited Maruti Suzuki JV @ Seating
08.2024 - 03.2025
Deputy Manager - Program Management
Liv guard Drivetrain Private Limited
09.2023 - 07.2024
Deputy Manager - Sourcing & New Product Development & Program Management
Bharat Seats Limited Maruti Suzuki JV @ Seating
01.2021 - 08.2023
Deputy manager -Lead techno commercial & new product development
Technico Industries Limited
11.2018 - 07.2021
Deputy Manager - New product development
Alstrom Technologies Private ltd (sheet metal PV door hinge)
06.2016 - 04.2018
Asst Manager
Technico Industries ltd
02.2015 - 01.2016
Sr Engineer – Tool design & development
Best Auto Limited
05.2011 - 01.2015
B.Tech - Mechanical Engineering
United College of Engineering and research