Amit Kumar Shukla

I aspire to work in a dynamic and supportive professional environment that encourages continuous learning, growth, and career advancement. I aim to leverage my skills, experience, and knowledge to contribute effectively to organizational goals, while also developing personally and professionally through new challenges and opportunities.

Training & Technical Expertise Summary Trainings Completed (from IPIRTI - Indian Plywood Industries Research and Training Institute): Boiler & Thermic Fluid System Experience: Electrical Systems & Instrumentation: Mechanical Maintenance & Utilities: Process Excellence & Management:

• Laboratory Training:
  Chemical preparation and testing
  Manufacturing and testing of:
  Plywood
  Block board
  Flush doors
  Particle board
  MDF
  Shuttering ply / Concrete ply
  Resin manufacturing and testing
  Bamboo composite manufacturing
• Operational Trainings:
  Log yard management and peeling operation
  Decorative veneer and plywood manufacturing
  Full product line training: plywood, block board, flush door, particle board, MDF, shuttering ply / concrete ply
• In-depth understanding of Thermic Fluid Boilers and Steam Boilers – working principles, operation, installation, repair, and maintenance.
• Experience with leading boiler brands: Cheema, Thermax, Star Leo, IBL, Thermodynamics, etc.
• Familiar with:
  Boiler shell, water/fire tube systems, FBC boilers, wood-fired boilers
  Thermic fluid system components: expansion tanks, valves, pumps, oil pre-heaters, heat exchangers
• Steam Engineering Components:
  Traps, APTs, CMTDs, moisture separators
  Automatic blowdown systems, steam totalizers, condensate recovery systems (CRS)
  Valves: safety, globe, gate, NRV, DCV, PRS, pneumatic actuators
  Ancillary equipment: ID fan, FD fan, RAV, APH, cyclone, ducting, furnace, heating surface area
• Erection, mounting, and fabrication of cable trays, full cable routing
• Installation, repair, and maintenance of:
  All types of electrical panels: ACB, VCB, OCB, VFD, PLC/HMI-based systems
  HT and LT transformers
  AC/DC motors, starters (DOL, Star-Delta)
  Power factor systems and automation controls
• Breakdown handling for:
  Corrugation and plywood machinery
  Complex PLC/HMI process lines with multiple frequency drives
• Electrical commissioning as per plant layout and instrumentation drawings
• Tuning and maintenance of pneumatic control valves, regulating cylinders, and related automation systems
• Preventive and breakdown maintenance of:
  Air compressors (Screw type and piston type) up to 225 CFM
  DG sets from 10 KVA to 1000 KVA
  ETP and RO plants with capacities from 5000 to 12000 LPH
  Centrifugal pumps (horizontal and vertical)
  Cooling towers (erection, commissioning, and maintenance)
• Handling forklift operations and maintenance – ACE, Voltas, Godrej
• Installation and commissioning of new plant & machinery as per layout/drawings
• Root Cause Analysis for permanent issue resolution
• Manpower management for erection, production, and maintenance teams
• Coordination across mechanical, electrical, and production departments
• Commissioning of new plants and process lines across India and international sites

• Electrical engineering (DEEE)
• ICFRI-IWST ( IPRITI )

• MS Word – Document creation, formatting, tables, page setup, and printing
• MS Excel – Data entry, basic formulas (SUM, AVERAGE, IF), sorting & filtering, cell formatting, and basic charts
• MS PowerPoint – Creating simple presentations, inserting images and charts, applying transitions and layouts
• MS Outlook – Sending/receiving emails, managing contacts, calendar scheduling

• Responsible for daily operations across all departments: peeling, dryer, press, finishing, boiler, board section, and maintenance.
• Ensured adherence to production schedules for timely delivery.
• Maintained optimal equipment conditions in coordination with the maintenance team.
• Collaborated with the corporate office on strategic planning, budgeting, and reporting.

• Directly managed and coordinated inter-departmental activities from peeling to finishing.
• Optimized resource utilization and workflow efficiency throughout production lines.

• Maintained strict quality control standards across all stages of production.
• Worked closely with the QC team to implement quality checks and promptly resolve quality issues.
• Ensured compliance with industry regulations and customer requirements.

• Monitored inventory levels of raw materials, work-in-progress, and finished goods.
• Coordinated with procurement for timely replenishment to avoid production delays.
• Implemented inventory control measures to reduce stock discrepancies and material wastage.

• Led and mentored department heads, supervisors, and workers to meet operational targets.
• Conducted performance evaluations and fostered a culture of learning, safety, and accountability.
• Promoted continuous skill development and operational discipline.

• Enforced health, safety, and environmental regulations across all departments.
• Conducted regular safety audits and ensured timely corrective actions.
• Cultivated a safety-first culture throughout the organization.

• Monitored operating costs and implemented cost-saving initiatives without compromising quality.
• Developed and managed budgets in coordination with the corporate office.
• Identified production inefficiencies and introduced process improvements to boost profitability.

• Prepared comprehensive reports on production, inventory, quality, and performance metrics.
• Maintained clear communication with all internal departments and external stakeholders.
• Ensured accurate documentation and compliance with company policies and industry standards.

• Championed lean manufacturing and continuous improvement initiatives.
• Kept up-to-date with industry trends and implemented innovative solutions.
• Focused on enhancing productivity, reducing costs, and improving customer satisfaction.

• Acted as the primary contact for suppliers, contractors, and customers.
• Maintained positive stakeholder relationships to ensure smooth operations.
• Ensured compliance with legal, regulatory, and customer contractual obligations.