Amit Payghan
Manager - Project Quality ExpedIting Vendor Developement
Pune
Summary
Accomplished Executive MBA (Operations) and Bachelor of Engineering (Production) professional with over 16 years of experience in Quality Assurance, Control, and Project Execution within the manufacturing sector. Expertise in managing large-scale fabrication turnkey projects while ensuring compliance with statutory requirements, budgets, timelines, and company policies. Proficient in process enhancement, vendor management, and driving continuous quality improvements through the implementation of Non-Destructive Testing (NDT) methods, root cause analysis (RCA), and corrective actions. Demonstrated leadership in motivating teams to achieve performance targets and ensure customer satisfaction, with a readiness to embrace new global challenges through effective communication and problem-solving abilities.
Overview
3
3
Languages
18
18
years of professional experience
Work History
Manager
Tranter India Pvt. Ltd.
04.2021 - 05.2026
- Lead the implementation and management of the Project Quality Control and Assurance processes, expiditing, Vndor development.
- Leading a team of 5 members, looking after covering incoming, in-process, and final inspections.
- Expertise in Handling the ASME , ISO & Customer Audits.
- Established robust QC parameters and Non-Destructive Testing (NDT) methods to enhance product reliability and compliance with industry standards.
- Ensured full compliance with ISO 9001, ASME, PED, TEMA, and other industry certifications through regular audits and documentation management.
- Oversaw supplier and vendor quality management, establishing and monitoring Supplier Quality Ratings (SQRs) to drive performance improvements.
- Led root cause analysis (RCA) and corrective and preventive actions (CAPA) for process and product reliability, reducing defects and increasing efficiency.
- Managed customer complaints, ensuring timely resolution, and implemented a Warranty & Service Quality Control Process for PHE units in operation.
- Trained and mentored QA/QC team members, fostering a culture of continuous improvement and quality consciousness across the organization.
- Key Achievements:
- Successfully resolved high-priority customer complaints, ensuring continuous improvement in service quality.
- Implemented a Warranty & Service Quality Control Process for PHE units, increasing operational reliability.
Deputy Quality Manager
Godrej & Boyce Mfg Co. Ltd.
07.2015 - 04.2021
- Managed quality assurance and control for critical fabrication projects, ensuring compliance with U-stamp, ISO IMS, OHSAS, and PED standards.
- Conducted scheduled audits and played a key role in ISO and U-stamp audits to uphold the company’s quality standards and certifications.
- Oversaw the approval of Material Test Certificates (MTCs) and the preparation of Manufacturer’s Data Reports (MDR) for U-1 and U-2 stamp jobs.
- Coordinated vendor evaluations, monitored vendor performance, and contributed to the development of quality plans and inspection testing procedures.
- Implemented Kaizen initiatives to reduce operational cycle time and improve overall production efficiency.
- Led projects for high-profile clients like Dangote Refinery, IOCL, BORL, and National Fertilizers Ltd., ensuring that fabrication activities were in line with safety, quality, and project specifications.
- Key Achievements:
- Successfully completed audits for U-stamp (2017), IMS, and internal audits, enhancing the overall efficiency of the quality control system.
- Successfully managed the fabrication of critical pressure vessels and heat exchangers for renowned clients, meeting all technical and compliance requirements.
Sr. Support Engineer
Alfa Laval India Ltd.
08.2008 - 06.2015
- Coordinated fabrication activities and supported the finalization of vendor selection, ensuring quality standards were met.
- Managed work allocations for technicians, monitored the execution of processes, and ensured compliance with internal quality norms and external customer specifications.
- Played an active role in managing Quality Assurance documentation, including project-specific procedures such as Hydro Tests, Pneumatic Tests, and Chemical Testing.
- Acted as the customer’s representative, ensuring all quality and manufacturing requirements were met throughout the project lifecycle.
- Supervised the design, logistics, and quality control for project execution, ensuring seamless communication between internal teams and external stakeholders.
- Coordinated the inspection and testing of fabricated equipment, including heat exchangers, pressure vessels, and reactors.
- Key Achievements:
- Successfully handled projects like the Dangote Refinery, IOCL, and BORL, achieving seamless project execution with minimal issues.
- Oversaw U-stamp project fabrication, ensuring adherence to stringent quality and safety standards.
Education
Executive MBA - Operations
01-2013
Bachelor of Technology - Production
01-2008
Skills
Planning & Execution: Advanced project planning and scheduling capabilities
Execution of projects within time line
Quality Assurance & Control: Expertise in QA processes, root cause analysis, and continuous improvement initiatives
Vendor Development & Management: Strong vendor evaluation and relationship management skills
Drawings & Data Sheets: Proficient in interpreting engineering drawings and creating quality documentation
Inspection & Audits: Conducting thorough audits, ensuring compliance with quality standards and regulatory requirements
Leadership & Team Development: Leading teams, conducting training sessions, and fostering a culture of continuous improvement
Accomplishments
- Worked on World largest Reactor made for Dangote refinary,Vietnam. - Step wise fabrication planning, Specification procedures
- Successfully completed U-stamp audits for Tranter India Pvt. Ltd., Godrej & Boyce, and Alfa Laval, ensuring continuous compliance with critical industry standards.
- Played a pivotal role in the development of key enhancing project execution, quality assurance procedures, and minimizing non-conformance issues.
- Led the implementation of the Quality Assurance and Control systems, improving defect reduction and process reliability.
Timeline
Manager - Tranter India Pvt. Ltd.
04.2021 - 05.2026
Deputy Quality Manager - Godrej & Boyce Mfg Co. Ltd.
07.2015 - 04.2021
Sr. Support Engineer - Alfa Laval India Ltd.
08.2008 - 06.2015
- Bachelor of Technology, Production
- Executive MBA, Operations