Amit Pokhriyal
Becharaji
Summary
Over 10.1 years of handful experience in Production (Press) & Innovation Department. Currently designated as “Sr. Engineer in Automotive press shop having Transfer and progressive press” (Production Department ) having good exposure of Stator Winding (Induction) Weld shop (Spot/projection) and Machine shop (Hands on Fanuc & Siemens Controller).
Overview
10
10
years of professional experience
1
1
Certification
Work History
Sr. Engineer (Manufacturing Engineering)
TDS Li-ion Batteries
Gujrat
08.2024 - Current
- Lead shift operations for case and cover manufacturing in the A Cell project.
- Collaborate with the Deputy Manager to build and manage the manufacturing team.
- Drive prototyping and continuous improvement during mass production.
- Reduce production losses and improve line capacity (OEE) through ongoing improvements.
- Conduct OEE gap analysis and implement corrective actions.
- Achieve KPI targets and present performance updates to management.
- Ensure workplace safety by identifying risks and implementing approved safety measures.
- Monitor employee performance, provide continuous feedback, and report fairly to management.
- Maintain discipline and a positive working environment on the shop floor.
- Manage defects by initiating moratorium, investigation, countermeasures, and recovery actions in coordination with the Deputy Manager and Japanese Advisor to minimize customer impact.
Assistant Manager (Production&Innovation)
Taehwa Enterprises India Pvt. Ltd.
Greater Noida
10.2017 - 08.2024
- Plan & schedule all production activities inclusive of Work-Study & Time study.
- Supervise the shift to achieve production target and adhere to quality standards.
- Improve machine OEE through reducing takt time, quality loss & process loss.
- Expertise in developing new operating engineers/Operators to allying them in press shop and shop floor culture.
- Tracking of Die & Tool incidences of deviation to define Process & Countermeasures.
- Provide training regarding Die & Tool Settings, Process, Product and other related activities.
- Responsible for process up-gradation/continuous improvement through KAIZENs Trials for better Quality, Cost & Timely Delivery.
- Prepare Counter Measures and Finding Root cause thru 7 Quality Tools.
- Improvement thru Monitoring usage of standard vs Actual Process Consumables.
- Involvement in new product development process from day one with development team review of R&R points (Process Window Study) and its closure as per targets.
Site Supervisor
Rohit Enterprises
New Delhi
01.2016 - 07.2017
- Managed and supervised team of 10+ sites staff members to ensure safety, quality control and efficient operations.
- Inspect full building architecture once electrical fitting is completed by the team.
- Providing technical inputs & engineering support to the team from conception to completion stage of the product.
- Visit different location in New Delhi for electrical fitting inspection.
- Co-ordinate with suppliers for Electrical Equipment's through RFQ study/Installation feasibility.
Education
Bachelor of Technology - Electrical Engineering
Uttarakhand Technical University
Dehradun, Uttarakhand08-2013
High School -
Bal Bharti Public School
Uttarakhand05-2009
10+2 -
Shri Guru Ram Rai Public School
Uttarakhand05-2007
Skills
- Production Planning
- Manpower Handling
- Time and Motion Study
- Trouble shooting/Root Cause Analysis
- Controlling wastages
- SMED
- QDC improvements
- Line balancing
- ECRS
- Lean Manufacturing
- TPM
- POKA YOKA
- CNC/VMC Programming
- Core Tools (PPAP/FMEA/MSA/SPC)
Certification
• 4M Change Management At Maruti Centre For Excellence (MACE, Manesar)
• Lean Manufacturing At Maruti Centre For Excellence (MACE, Manesar)
• IATF 16949 Internal Auditor (TUV SUD)
• Lean Manufacturing At Maruti Centre For Excellence (MACE, Manesar)
• IATF 16949 Internal Auditor (TUV SUD)
Accomplishments
• Awarded best employee of the year in 2019.
• Awarded for the best suggestion implemented on shop floor in 2021 for Reducing operator's movement during model change.
• Awarded for the best suggestion implemented on shop floor in 2021 for Reducing operator's movement during model change.
Disclaimer
I hereby declare that all the information furnished above is true to the best of my knowledge & belief and I bear the responsibility for the correctness of the above-mentioned particulars.
Languages
- Hindi
- English, Advanced (C1)
- Hindi, Proficient (C2)
Activities And Projects
- DP Square Project With DENSO, Taehwa Enterprises India Pvt. Ltd., 08/2018-10/2018, Reduced PPM of Plate Cover 1040 from 1200 to 400 due to dent scratch problem by DMAIC Approach.
- Quick die change Improvement (200T Press), Taehwa Enterprises India Pvt. Ltd., 05/2021-07/2021, Reduction of model change time from 45 minutes to 25 minutes through Work & Time study of a 200T knuckle press.
- Productivity & Quality Improvement, Taehwa Enterprises India Pvt. Ltd., 02/2022-04/2022, Reduction of cycle time from 26 Sec to 22 Sec through eliminating muda activities from the program & Flatness reduction from 120 microns to 30 microns through SSC Cycle.
- Concentricity & Perpendicularity Improvement in EPS Yoke 504B N Tool, Taehwa Enterprises India Pvt. Ltd., 03/2022-05/2022, Reduction of Concentricity & Perpendicularity improvement through packing Layout, Model change setting and process parameters revalidation. And Marking process change from 9th > 7th Stage.
- Quality Improvement, Taehwa Enterprises India Pvt. Ltd., 09/2023-12/2023, Reduction of Dent from in Plate 0070, 2.6→0.7% thru DMAIC Approach.
- Productivity Improvement, Taehwa Enterprises India Pvt. Ltd., 01/2024-03/2024, VMC Cycle time Reduction 85 Sec → 58 sec thru PDCA & Time Study.
- Productivity Improvement, TDS Lithium Ion Batteries. 06/2025-11/2025, Startup Loss reduction 90 min → 32min. Ideal OEE Increased from 73% to 92.1%
- Quality(Dent Reduction) Improvement, TDS Lithium ion Batteries. 04/2025-08/2025, Camera NG Ratio Reduction 15% → 5%
Timeline
Sr. Engineer (Manufacturing Engineering)
TDS Li-ion Batteries
08.2024 - Current
Assistant Manager (Production&Innovation)
Taehwa Enterprises India Pvt. Ltd.
10.2017 - 08.2024
Site Supervisor
Rohit Enterprises
01.2016 - 07.2017
Bachelor of Technology - Electrical Engineering
Uttarakhand Technical University
High School -
Bal Bharti Public School
10+2 -
Shri Guru Ram Rai Public School