Amol Kumbhar
Pune
Summary
Senior Production Engineer with 5+ years of experience in the automobile manufacturing industry. Strong expertise in assembly line operations, JIS production lines, line balancing, Lean manufacturing, and continuous improvement. Proven ability to improve productivity, reduce cycle time, ensure 100% on-time delivery, and maintain zero quality defects. Experienced in leading shopfloor teams and coordinating with quality, maintenance, and logistics for operational excellence.
Overview
6
6
years of professional experience
Work History
Senior Engineer
Tata Autocomp Systems Ltd.
Pune
01.2021 - Current
- Lead end-to-end assembly line operations, ensuring production as per plan with 100% on-time delivery and zero quality issues
- Handle JIS production line as Line Leader, ensuring correct cockpit sequencing as per customer requirements
- Perform line balancing and bottleneck analysis to meet takt time and improve line efficiency
- Implement Kaizen and 5S activities to improve productivity, safety, and workplace organization
- Coordinate with quality, maintenance, and logistics teams to minimize downtime and ensure smooth production flow
- Support TPM activities, including basic machine maintenance and downtime reduction
- Guide operators on SOP adherence, quality standards, and safety practices
Trainee Engineer
Tenneco Clean Air India Pvt. Ltd.
Pune
01.2020 - 01.2021
- Assisted in daily production planning and assembly operations in the exhaust systems domain
- Monitored quality standards and process compliance to meet customer requirements
- Supported troubleshooting of shopfloor issues related to quality and production
- Gained hands-on exposure to Lean manufacturing practices and continuous improvement activities
Education
Bachelor of Engineering - Mechanical
01.2019
HSC -
01.2015
SSC -
01.2013
Skills
- Assembly Line Operations
- Production Planning & Control
- Line Balancing & Takt Time
- JIS / JIT Manufacturing
- Lean Manufacturing
- 5S
- Kaizen
- TPM
- Manpower Handling
- Shopfloor Management
Accomplishments
- Achieved zero customer complaints through strict quality checks and SOP adherence
- Improved line efficiency through Kaizen initiatives and effective line balancing
- Successfully handled JIS assembly line operations with smooth sequencing and delivery
- Actively contributed to productivity improvement and downtime reduction activities
Timeline
Senior Engineer
Tata Autocomp Systems Ltd.
01.2021 - Current
Trainee Engineer
Tenneco Clean Air India Pvt. Ltd.
01.2020 - 01.2021