Overall daily operations of all utility equipment’s ensuring their efficient and reliable performance.
Monitor equipment’s performance, identifying and addressing any operational issues or inefficient promptly.
Ensure operational procedures, guideline and protocol to optimize system performance.
Maintenance-
Execute comprehensive maintenance program for boiler including preventive maintenance, scheduled inspection.
Coordinate with external vendor, contractors and supplier for maintenance, repair and spares replacement as required.
Conduct regular inspection of equipment to identify potential issues and address them proactively
Maintain record of maintenance activities, logbook, and work order and equipment service history
Ensure compliances with safety standards and regulation, conducting regular safety audits and implementing corrective measures.
Staff management and Training-
Supervise a team of technician responsible for the operation and maintenance of boiler and allied equipment s.
Provide guidance, training and support to team, ensuring they have necessary skill and knowledge to perform their duties effectively.
Plan and coordinate work schedule, assigning tasks based on workload and priorities.
Statutory and Regulatory compliances-
Ensure compliances of safety permit and safety protocol.
Ensure safety practices and completion safety audit point within deadline.
Implement EHS guideline and conduct various activities as per corporate guideline.
Implementing TBT, BBS practices at site and ensure compliance as per customer guideline
Resource Management-
Identify cost saving opportunities without compromising safety and system integrity.
Maintain sufficient spare, consumable, fuel inventory for smooth operation of site.
Manage all expenses within budget.
Site Manager
Thermax Ltd.
Mundra
02.2021 - 04.2022
Here I handling O&M of overall Utility say Compressed Air Plant, HVAC & Smoke extraction and ventilation, Ultra-pure water plant, Chemical distribution & storage, Process Exhaust (scrubbers), Process cooling water cell and module, Air Showers, Fire hydrant system and raw water storage, VAM system, PHE & pumps (central PHE system), STP, ETP, Ware House, FMCS, PCW Boosting station, Crane related to respective package, Centre of excellence only R&D related machines Utility.
With activity of Condition Monitoring (CM), Overhauling, Corrective Maintenance, Statuary clearance, Replacements & Refurbishment, Maintenance and testing of tools and Tackles, Maintenance log book, System improvements & Modifications, Documentation, Material management, Testing Calibration & interlock protection checking, Fire & Safety Equipment
Maintain PM compliance (98%), Man power compliance (97%), 5S (95%), OHS & Statutory compliance (zero accident), plant up time (99.95%).
AHU System, Screw Chiller -120 TR- 10 NOS. (Daikin)
Sr.Manager Engineering
Ashima Group
Ahmadabad
03.2014 - 01.2021
Here I handle Utility Section Steam boiler (Themax-15TPH, CVL-10 TPH), Thermo pack boiler (Capacity 3000000 Kcal/Hr.), Chiller and Air Compressor, Humidification Plant. Caustic Recovery plant.
Involved in project work say boiler bag filter and other plant related activity, plant expansion project, energy saving audit at utility in boiler air compressor. Reduced power consumption at boiler and air compressor.
Condensate water recovery and control air, steam and water loss which direct effect on utility budget control. Improve in boiler efficiency and coal consumption reduces.
Involve in legal formalities say GPCB, IBR, LPG yard storage through state and government of India.
H-PLANT-14 nos. BOILER-6 Ton, and 12 FBC (ESP) Ton (IBL), RO Plant- 14.3M/hr. total 03 nos. Thermax make.
Project Work- Involve in Project handling new Process Machine say Dyeing Sizing, Plain Sizing, Zero, Merserize, Stenter, all pipe line work steam Line, Water Line, Air Line, Weaving machine (Air-Jet Looms),water distribution system, We are Handling Teamwork with all Kinds of work.
Mechanical Engineer
Gujarat Ambuja Exports Ltd.
03.2005 - 10.2010
ZT-250, VSD with Dryer (1462 CFM) Atlas Copco make.
Handling of Workshop with Fabrications & maintenance works.
Involve in Project of 2000 Spindle spinning plant of LUWA Auto motion.
With Traction & Installation of H-Plant.
New Power Plant (4.5 MW) Eraction worked.
Handling Chiller Plant & Boiler.
Worked of D.G. Diesel to F.O. Conversion.
Technical Adviser
Rasna (Waves) Foods Pvt. Ltd.
Piploi, Himmatnagar
01.2003 - 01.2005
Coordinate activities of all site utility management
Insure all job responsibilities; reports, etc. are completed on time
Prepare management scorecard information
Single point communication with Utilities (Water, Natural Gas, Electricity)
Prepare and monitor site utilities budget
Prepare and monitor project budget plans
Approve all monthly utility bills for payment
Work schedule planning for 24/7, 365 day with UAW Stationary Engineers, with OT and vacation scheduling
Manage vendors in accordance with all Site, Safety and Environmental Protocols
Organize, Plan, Manage and provide “real time” feedback to the Facility Manager during planned and unplanned utility shutdowns
Responsible for operation, maintenance, efficiency tracking and improvement of powerhouse equipment (i.e., chillers, compressors, boilers, etc.)
Support Facilities initiatives: Energy & Water reduction; Utility reliability
Excellent interpersonal skills and ability to build effective relationships at all levels of the organization
Strong teamwork with an ability to interact with people from all functions and levels within the organization
Good levels of English written and oral communication skills
Have previous experience on all utilities and plant engineering related systems
Participate in the Annual and Strategic Planning activity. Provide useful inputs regarding existing production and maintenance capacities, and requirements, to achieve the Projected Plans
Prepare Engineers and Supervisors for Succession Planning
Actively contribute in technology transfer processes to move towards automation
Apply new technology as a driving force for process simplification, economical and Effective payback times
Ensure that all engineering utilities activities – planned preventive maintenance, quality of work and staff safety
Ensure continuous improvement and efficiency in all work processes
Optimize the utilization of available Engineering resources to maximize outputs
Minimize and control utility equipment breakdowns
Planning the activities related to the maintaining and repairing of Physical systems of utilities equipment
Participate in cross-functional teams and provide engineering inputs Support services
Ensure continuous improvement, economical and efficient Engineering process
Control and manage engineering supplies and contractual service to ensure satisfied quality, spare inventory and service level
Monitor Engineering related Risks Assessment procedures as well as Self Inspections
Identify and implement cost saving projects to achieve site cost reduction targets
Compliance and Procedural Implementations
Develop and implement systems, policies, and procedure so that engineering activities are operated safely, support production, and comply with Group and Local regulatory requirements
Ensure that all engineering related systems are maintained within their validated Parameters to achieve consistent quality and reliability
Ensure that plant engineering design and construction comply with legal Requirements
Liaise with Government authorities and Utility Companies to fulfill Regulatory requirement and smooth operation of site
Prepare and implement Utility up gradation strategy to delivery timely good results
Responsible for performing all duties in accordance with all environmental, health and Safety
User performance development plans effectively for better performance and development of teams
Empower young engineers to make business decisions
Conduct Risks Assessment as well as Self Inspections
Education
B.E. - Mechanical
Nainital
01.2002
H.S.C. -
Auodhya
01.1996
S.S.C. -
Auodhya
01.1994
Skills
Swift India Course from NIIT, Allahabad center
AUTO CAD-2000 (Mechanical) Course
Working Knowledge of SAP
Equipment maintenance
Utility management
Operational optimization
Safety compliance
Project management
Team supervision
Vendor coordination
Staff training
Performance monitoring
Problem solving
Leadership skills
Staff evaluation
Documentation management
Safety monitoring
Reporting and documentation
Accomplishments
Award: I have won the Best Site Manager Award for 2022
I have won the Best Safety Site Zero Incident and Higher BBS Observation Award 2023