Abhisekh Singh
Mechanical Maintenance Engineer I Maintenance & Utility I Project Engineer I Procurement
Summary
Experienced Mechanical Engineer with 11 years of expertise in Maintenance and Utility departments. Adept at working independently and collaboratively, emphasizing safety, honesty, and problem-solving dedication. Known for integrating theoretical knowledge with practical applications to enhance operational efficiency. Seeking a challenging role to leverage my expertise and contribute to organizational success. Open to opportunities in any location in India, demonstrating a flexible approach to meet organizational needs.
Overview
12
12
years of professional experience
11
11
years of post-secondary education
4
4
Languages
Work History
Junior Officer- Plant Maintenance
Balmer Lawrie & Co. Ltd
08.2018 - Current
- Operational Oversight: Directed operations of the Ammonia Refrigeration Plant, ensuring 98% operational efficiency and strict adherence to safety protocols
- Effectively managed resources to maintain operations with optimized manpower
- Routine Inspections and Maintenance: Conducted weekly inspections and maintenance on critical equipment, resulting in a 20% reduction in equipment failures and ensuring optimal performance and reliability
- Implemented efficient scheduling to manage maintenance tasks with minimal disruption
- Crisis Management: Developed and implemented strategies to maintain continuous operations during the Covid-19 crisis, preventing product spoilage and maintaining a 100% operational integrity rate
- Strategically adjusted staffing levels to meet operational needs while adhering to safety and efficiency standards
- Inventory Management: Implemented strategies to optimize inventory management and procurement processes, reducing excess stock, minimizing costs associated with obsolete parts, and ensuring timely availability of critical spare parts through strategic procurement and CAPEX planning
- Vendor Coordination: Optimized procurement processes by coordinating with over 80 local vendors and suppliers, ensuring timely availability of critical spare parts and reducing procurement lead time by 30%
- Audits and Documentation: Actively participated in over 18 audits, demonstrating a strong commitment to compliance with regulatory standards
- Maintained detailed records of over 50 documents, equipment logs, and compliance measures to ensure transparency and accountability
- This diligent approach resulted in a 100% compliance rate across all audits
- 5S, LOTO, and Kaizen: Implemented and enforced 5S principles, LOTO procedures, and Kaizen initiatives to create a safe and efficient work environment
- Safety Training and Awareness: Conducted regular toolbox talks and provided comprehensive safety training to raise employee awareness, address potential hazards, and reinforce safe work practices
- Assisted in the preparation of comprehensive reports, providing valuable insights for management decision making.
- Managed projects for successful completion, ensuring tasks were completed on time and within budget.
- Increased customer satisfaction by addressing concerns promptly and implementing solutions that met their needs.
- Delivered high-quality work consistently, adhering to strict standards and guidelines set forth by management.
- Led a team of junior staff members, providing guidance, mentorship, and professional development opportunities.
- Coordinated events and training sessions, resulting in increased employee engagement and knowledge sharing.
- Optimized workflow processes to reduce operating costs and improve overall productivity levels.
Maintenance Incharge
TATA Steel
10.2012 - 08.2018
- Mechanical Maintenance Operations: Directed and supervised mechanical maintenance operations to promptly resolve process-related issues and ensure continuous production flow, meeting daily production targets consistently
- Preventive Maintenance: Conducted thorough preventive maintenance on critical equipment such as dummy bars, roller tables, gearboxes, water spray headers, and pipelines, ensuring reliability and minimizing unplanned downtime
- Backlog Maintenance Resolution: Successfully resolved backlog maintenance issues by implementing structured checklists and collaborating with the team, enhancing equipment reliability and operational efficiency
- Safety Protocol Implementation: Implemented and enforced robust safety protocols, 5S, LOTO, provided necessary PPE, conducted regular Toolbox talks, and ensured adherence to SOPs, fostering a safe working environment with zero lost-time incidents
- Erection and Commissioning: Played a pivotal role in the erection and commissioning of mechanical equipment in the Steel Melting Shop (SMS) Caster area, ensuring smooth startup and operational readiness
- P&ID and Safety Interlocks: Conducted meticulous checks on P&ID parameters and safety interlocks, making necessary modifications to enhance operational safety and compliance
- Greenfield Project Leadership: Led the successful execution of greenfield projects, managing mechanical equipment commissioning activities from planning to execution, ensuring projects were completed on schedule and within budget
- SMS Caster Water System Maintenance: Managed comprehensive maintenance of the caster water system, including components such as the Mould, Oscillator, Segments, and roller tables
- Conducted regular inspections, preventive maintenance, and timely repairs to ensure uninterrupted operation and peak performance of equipment
- Equipment Maintenance and Operation: Oversaw the maintenance and operation of all equipment at the Waste Water Treatment Plant (WWTP), ensuring continuous functionality and optimal performance
- Conducted routine inspections, proactive maintenance, and timely repairs to extend equipment lifespan and enhance overall plant efficiency
- Self-motivated, with a strong sense of personal responsibility.
- Passionate about learning and committed to continual improvement.
- Managed time efficiently in order to complete all tasks within deadlines.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Resolved problems, improved operations and provided exceptional service.
- Proved successful working within tight deadlines and a fast-paced environment.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
- Participated in team projects, demonstrating an ability to work collaboratively and effectively.
Education
Mechanical Engineering
The New Horizons Institute of Technology
Durgapur, West Bengal 04.2001 - 06.2012
HSE - Science
A Zone Boys High School
Durgapur, West Bengal10th - undefined
Joydev Boys High School
Durgapur, West BengalSkills
Plant Operations Management
Operational Shift Coordination
5S Methodology Implementation
Lockout/Tagout Compliance
Toolbox Talks
Effective Team Collaboration
Strategic Procurement
Proficient in Microsoft Office
Technical Troubleshooting
Refrigeration Technology
Analytical Skills
Industrial Engineering Expertise
Utility Management
Project Coordination
Erection Oversight
Engineering Drawings
Process Flow Diagrams
Precision Bearing Knowledge
Gearbox Maintenance
Lubrication System Management
Wastewater Facility Oversight
Process Improvement Expertise
Strategic Development
Task Management
Effective Team Collaboration
Crisis Management Coordination
Budgeting and finance
Safety protocols
Time management
Teamwork and collaboration
Organizational skills
Problem-solving
Time management abilities
Self motivation
Adaptability
Effective communication
Effective Multitasking
Continuous Process Enhancement
Strategic Decision-Making
Effective Multitasking
Process Optimization
Analytical Problem-Solving
Certifications And Awards
- Project Management Foundation: Concepts and Practices I
- Time Management Fundamentals: Concepts and Practices I
- Industrial Training at SNTI- Jamshedpur
- SABASHI Award at TATA Steel for sequence brake protection
- Internship Training Certificate- ALSTOM
Timeline
Junior Officer- Plant Maintenance
Balmer Lawrie & Co. Ltd
08.2018 - Current
Maintenance Incharge
TATA Steel
10.2012 - 08.2018
Mechanical Engineering
The New Horizons Institute of Technology
04.2001 - 06.2012
HSE - Science
A Zone Boys High School
10th - undefined
Joydev Boys High School