AnandaRajKumar

1. Production Planning & Scheduling

• Prepare monthly, weekly, and daily production plans based on sales orders, forecasts, and customer delivery commitments.
• Break down the master production schedule into work orders for each department (winding, assembly, resin casting, oil-filling, testing, etc.).
• Prioritize production activities according to urgency, material availability, and customer deadlines.
• Prepare and circulate daily/weekly production schedules to all concerned departments.

2. Material Planning & Coordination

• Check Bill of Materials (BOMs) against inventory and raise material requirements to the purchase team.
• Follow up with the procurement and stores department to ensure availability of raw materials, consumables, and components on time.
• Minimize material shortages and ensure zero production downtime due to material unavailability.
• Coordinate with the stores team to maintain optimum stock levels (raw materials, WIP, finished goods).

3. Resource Allocation & Utilization

• Plan machine loading, manpower allocation, and shift scheduling for optimum utilization of resources.
• Coordinate with HR/Production heads to manage overtime, additional shifts, or contract manpower when required.
• Monitor machine capacity, preventive maintenance schedules, and downtime to adjust plans accordingly.

4. Production Monitoring & Control

• Track daily production progress versus plan and update management with status reports.
• Identify bottlenecks, delays, and process imbalances and take corrective actions.
• Ensure smooth workflow between departments winding, core assembly, resin casting, oil-filling, tanking, finishing, testing, and dispatch.
• Maintain close coordination with Quality Control & Testing to integrate inspection stages without delaying schedules.
• Ensure minimum WIP (Work-In-Progress) by timely movement of materials between processes.

5. Delivery Commitment & Customer Focus

• Monitor order-wise status and ensure on-time delivery of customer orders.
• Support dispatch planning in coordination with stores, logistics, and sales teams.
• Review customer-specific requirements (packing, labeling, documentation), and ensure readiness.

6. Data Management & Reporting

• Maintain production MIS reports (daily/weekly/monthly) including output, delays, efficiency, and rejection analysis.
• Prepare variance reports comparing actual vs. Planned production.
• Present key performance indicators (KPIs) like On-time Delivery %, Machine Utilization %, Rejection %, and Lead Time.
• Support management reviews with updated production dashboards.

7. Process Improvement & Cost Control

• Identify areas for process improvements, productivity enhancement, and cost reduction.
• Work on Lean manufacturing concepts, 5S, Kaizen, and waste minimization initiatives.
• Optimize resource usage (manpower, materials, and energy) to reduce production costs.
• Support automation or digital initiatives to improve PPC efficiency.

• Participated in weekly progress meetings, providing updates on schedule adherence, resource allocation, and overall project health.
• Monitored project progress, identifying potential risks and implementing corrective actions to mitigate their impact.
• Implemented production planning and timely implementation of customer orders using ERP/MRP.
• Streamlined material procurement processes by identifying inefficiencies and implementing cost-effective solutions.
• Reduced lead times by proactively addressing potential bottlenecks in the supply chain process.
• Coordinated and executed scheduling activities for assigned parts using ERP systems.
• Mitigated risks associated with raw material price fluctuations by closely monitoring market trends and adjusting purchasing strategies accordingly.
• Assisted in new product development efforts by providing input on material availability and sourcing strategies.
• Analyzed production schedules to accurately forecast material requirements, avoiding shortages or delays in the manufacturing process.
• Mentored junior team members in best practices for material planning operations.
• Managed cross-functional teams for successful execution of complex projects with tight deadlines.
• Established standard operating procedures for material planning functions, ensuring consistency across teams and departments.
• Optimized inventory control systems for improved accuracy and reduced stock discrepancies.
• Implemented lean manufacturing principles to minimize waste and improve overall production efficiency.
• Coordinated expedited orders with manufacturing affiliates to meet demand.
• Reviewed system-generated error reports and manually input order corrections.
• Set up parts systems to facilitate customer release and inventory processing.
• Sourced, purchased and scheduled movement of raw materials and finished goods in support of operational needs.
• Forecasted production schedules and adjusted plans to accommodate changes in demand.
• Prepared and maintained comprehensive production reports to highlight production developments for management review.
• Collaborated with cross-functional teams to align production plans with customer requirements.
• Researched and compiled information on variety of planning issues from multiple sources, prepared thorough reports and presented findings in the meetings.

• Streamlined workflow processes for improved team productivity and project outcomes.
• Participated in weekly progress meetings, providing updates on schedule adherence, resource allocation, and overall project health.
• Monitored project progress, identifying potential risks and implementing corrective actions to mitigate their impact.
• Provided guidance to junior team members, fostering a positive work environment conducive to professional growth and development.
• Improved overall team performance through regular training sessions focused on enhancing technical skills and teamwork abilities.
• Enhanced project success rates through diligent monitoring of progress, resource allocation, and milestone achievement.
• Forecasted production schedules and adjusted plans to accommodate changes in demand.
• Ensured timely completion of projects through rigorous monitoring and adjustments to plans as needed.
• Negotiated contracts with vendors, securing favorable terms that contributed to cost savings throughout the life cycle of projects.
• Created and implemented tracking systems to monitor progress and meet deadlines.
• Researched and compiled information on variety of planning issues from multiple sources, prepared thorough reports and presented findings in meetings.
• Execute the project independently Pump Station PK27L(Government of Telangana / KMV projects), BORL / BPCL pump, RFCL pump, Pulichintala TSGENCO (shaft sleeve) 5 MW, Pulichintala hydel project 150MW (Runner blade), MMPCGL(Fabrication of Stoplog gate & Draft tube gate),NALCO DamanJodi (Reworks of Shaft in PA Fans, ID Fans) etc.

• Execution of Jobs or projects within the given delivery dates.
• Participated in weekly progress meetings, providing updates on schedule adherence, resource allocation, and overall project health.
• Monitored project progress, identifying potential risks and implementing corrective actions to mitigate their impact.
• Planned and coordinated materials, equipment and labor for theprojects.
• Maintained excellent communication with clients, providing regular updates on project status and addressing concerns promptly.
• Provided technical support to project team members, ensuring adherence to quality standards and best practices.
• Optimized resource utilization by effectively managing manpower, materials, and equipment throughout the project lifecycle.
• Implemented production planning and timely implementation of customer orders using ERP/MRP.
• Enhanced project efficiency by developing and implementing comprehensive planning strategies.
• Conducted thorough risk assessments for proactive identification and mitigation of potential issues in the project lifecycle.
• Reviewed design documents and coordinated revisions as necessary to meet changing client requirements or manufacturing / fabrication constraints.
• Made accurate estimates for timescales and costs for projects with of MOP.
• Created detailed long-term plans and daily production schedules while overseeing [Number] manufacturing projects.
• Participated in continuous improvement initiatives aimed at streamlining processes and enhancing overall productivity within the organization.
• Used AutoCAD to draw plans for projects.
• Improved and updated processes while forecast annual revenues.
• Processed over customer orders to check accuracy of shipping dates, sales forecasts and strategic inventory positions.
• Created and implemented tracking systems to monitor progress and meet deadlines.
• Prepared and maintained comprehensive production reports to highlight production developments for management review.
• Planned production schedules, taking employee production rates, company needs and seasonal changes into account.
• To do the analysis of vendor performance by MOP charts.
• To ensure production lines are achieving 100% on time delivery.
• To do the plan to reuse cut bits as much as possible for upcoming projects.
• Organisation manufacturing of NMEJ, MEJ, REJ & FGD, Damper equipment’s

• Performed quality inspections and drafted reports to detail non-conforming material issues.
• Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
• Enhanced product quality by implementing rigorous inspection procedures and conducting thorough root cause analysis.
• Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
• Contributed to root cause analysis to determine core reason for failures and errors.
• Conducted detailed audits to ensure adherence to ISO 9001 standards, maintaining a high level of compliance throughout the organization.
• Developed action plan for company certification using ISO 9000 standard knowledge.
• Facilitated training sessions for team members on quality management principles and best practices, enhancing overall competency levels within the department.
• Implemented process improvements based on Lean Six Sigma methodologies, resulting in reduced waste and increased efficiency.
• Streamlined internal communication, fostering cross-functional collaboration between engineering, manufacturing, and quality teams.
• Streamlined defect tracking process, enabling quicker resolutions and boosting customer satisfaction.
• Achieved significant reduction in waste, applying lean manufacturing principles to optimize resource usage.
• Enhanced operational efficiency by automating routine quality checks, allowing team to focus on more complex issues.
• Enhanced product quality by implementing rigorous testing protocols that addressed previously undetected issues.
• Implemented supplier qualification system, elevating quality of incoming materials and components.
• Coordinated with customer service to address quality complaints, providing swift corrective actions that improved client trust.
• Reduced product return rates, conducting detailed root cause analyses to identify and rectify manufacturing defects.
• Developed comprehensive quality assurance documentation to streamline audit process, significantly reducing preparation time.
• Fostered culture of continuous improvement, encouraging innovative solutions to quality challenges.
• Initiated preventive maintenance schedule for equipment, reducing downtime and maintaining consistent production quality.
• Designed and implemented quality control processes to facilitate customer satisfaction.
• Monitored and evaluated engineering performance to recommend improvements.
• Verified construction documentation to meet client requirements and vision.
• Implemented new strategies to reduce costs and improve efficiency of engineering team.
• Developed and implemented procedures to verify compliance with engineering standards.
• Developed high-quality engineering designs and plans to meet industry standards.
• Quality Instrument Handling & Using Knowledge such as Handling Vernier caliper, Micrometer, Internal boring dial gauge, Slip gauge, Plunger dial gauge, Outer dial gauge, Plating thickness measuring gauge.
• To Manufacturing & fabricate spare parts for windmills components.
• Major Customer: Suzlon Energy ltd, Vestas Wind technology India (p) ltd,ReGen Powertech, Win wind, Gamesa, Leitner, Senvion wind Energy

• Inspected incoming and outgoing materials for accuracy and quality.
• Communicated with production team members about quality issues.
• Conducted detailed audits to ensure adherence to ISO 9001 standards, maintaining a high level of compliance throughout the organization.
• Improved product quality by conducting thorough inspections and identifying defects in a timely manner.
• Performed root cause analysis to identify and resolve defects, improving quality standards.
• Performed root cause analysis on non-conforming products to identify areas for improvement and prevent future issues.
• Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
• Performed visual inspections and non-destructive tests where appropriate.
• Collaborated with production staff to establish and meet quality standards
• Maintained compliance with industry regulations through meticulous record-keeping and documentation of inspection results.
• Reduced product rejection rates by collaborating with production teams to address quality issues proactively.
• Ensured the accuracy of measurement tools and equipment by performing regular calibration checks and maintenance.
• Streamlined the inspection process, resulting in quicker identification of defects and faster corrective actions.
• Enhanced production efficiency by implementing standardized inspection processes and procedures.
• Trained and mentored junior inspection staff and interns to apply best practices and comply with quality control guidelines and regulations.
• Supported continuous improvement initiatives by analyzing inspection data and recommending process adjustments for optimal quality control.
• Played an integral role in achieving company-wide safety goals by diligently enforcing proper handling practices during all stages of the inspection process.
• Implemented digital tracking system for quality control reports, improving accessibility and review efficiency.
• Improved production processes with thorough analysis and feedback, leading to more efficient operations.
• Supported continuous improvement initiatives by providing insightful quality control data and analysis.
• Identified and addressed non-conformities in products to uphold quality standards and maintain customer satisfaction.
• Collaborated with production teams to identify root causes of quality issues, leading to significant improvements in product reliability.
• Reduced waste by implementing stricter quality control measures during manufacturing process.
• Updated quality control records and reports.
• Recorded inspection and test results on data sheets.
• Followed standard operating procedures for inspections and tests.
• Checked color, shape, texture and grade of products and materials against established templates, charts, and samples.
• Monitored product quality at all stages of production process.
• Sampled products to verify compliance with standards
• Operated and maintained testing equipment.
• Provided feedback to production team regarding product quality.
• Followed safety protocols while handling hazardous materials.
• Utilized quality control software to track and analyze product data.
• Vendor rating & Vendor Development activities.
• Final quality checking before delivery.
• Used TQM techniques and 5S techniques of production.
• Our Customers Delphi TVS, Royal Enfield, Rane, Lucas TVS, Sonnax, TAFE, etc.

• Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
• Trained and mentored junior engineers, fostering a culture of continuous learning and professional development within the team.
• Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
• Led Kaizen events focused on continuous improvement within various areas of the manufacturing environment.
• Identified problems and specific resolutions to fix defective, damaged, or malfunctioning parts, assemblies, equipment and systems.
• Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
• Reviewed products for compliance with Design for Manufacturing (DFM) requirements.
• Reduced production downtime through proactive maintenance scheduling and timely equipment repairs.
• Provided engineering support during new product launches, coordinating efforts between design, production, and quality control teams.
• Assisted in supplier selection and evaluation processes, contributing to improved supply chain performance.
• Evaluated manufacturing equipment performance regularly, recommending upgrades or replacements as needed to maintain optimal efficiency.
• Selected manufacturing methods, fabrication and operations to develop and coordinate production.
• Optimized assembly line layouts to maximize productivity and improve overall workflow efficiency.
• Increased capacity utilization by identifying bottlenecks within the production process and implementing targeted improvements.
• Supervised product development and introduction of prototypes for wiper products designs.
• Improved workplace safety by designing and implementing comprehensive risk assessment and mitigation strategies.
• Improved product quality by implementing rigorous testing protocols and feedback mechanisms.
• Optimized supply chain logistics to support just-in-time manufacturing, reducing inventory costs.
• Designed wiper noise tests of finished product to check for quality.
• Decreased of sector supply submissions for requesting change or information.
• Produce manufacturing parts in foundry and molding in outside of company.
• Produces the machining parts in punching machines (Links).
• Assembly a wiper motors in machines, checkout the parking in wiper motors.