Total 11 Year of work experience in FEED, Basic Design & Detail Engineering in Green Field & Brown Field Onshore and Offshore Projects in the Licensor & EPC organization. Good Exposure in Field Instruments, Control strategy, Control system -DCS, ESD & FGS designing (Honeywell -Experion C300 & safety manager and Yokogawa - Centum VP & PROSAFERS), control Logic Diagrams, Pre-FAT & FAT of Honeywell system. Also, Performed SAT & pre-commissioning activities on site.
Overview
11
11
years of professional experience
1
1
Certification
Work History
Instrumentation & Control Engineer
SBM-OFFSHORE PVT. LTD
Bangalore
04.2024 - Current
I am mainly responsible for instrument packages such as Flow Transmitter - V cone flow meters, orifices, level transmitters -(nucleonic profilers), magnetic level gauges, Valves - Control valves, Shutdown valves etc.
Participated in project meetings with vendors and clients to discuss requirements and design specifications.
Work with cross-functional teams to review control system documents for mechanical packages.
Provided support for the instrument weight report development in the offshore program.
Provided technical support for the development of control systems.
ICSS Engineer
JGC INDIA EPC PVT LIMITED
Yokohama
02.2023 - 03.2024
Working as an ICSS Engineer, mainly responsible for EPCC activities, involves basic material requisition documents, such as job specifications of the ICSS system, preparation of project specifications for DCS, ESD, and FGS, and overall architecture for detailed engineering activities.
Prepared the Point database and, with the respective FEED document, was involved in basic engineering for the SPI activity, along with the finalization of the basic PID instrument legend.
Typical finalization for DCS, ESD valves, and motor typical.
Loop the typical and EL interface IO's finalization for the ZLNG project.
Preparation, checking of System Architecture, I/O List, and Instrument Index.
Coordinate with the Electrical team for the finalization of the motor typical signal as per company requirements, and finalize the IOs with Petronas and SHI for the same.
Review the package system architecture, cause and effect, control narrative, IO list, logic diagram, and maintain consistency, and interface with the main control system.
Control System Engineer
L&T CHIYODA LIMITED
Vadodara
10.2019 - 02.2023
Responsibilities include engineering coordination and management, preparation and review of the control system of the project.
Successfully coordinate with other consortium partners (Technip) and the PMC for the finalization of the control system specification, execution, and scope of work.
Prepared all system vendor input documents: functional schematics, IO list, index, etc.
Review and approval of all vendor system documents, as per project requirements.
All logic documents, review, and actual execution have been checked for the ammonia plant unit for the main and vendor package documents.
Review of cause and effect, piping and instrumentation diagrams (P&IDs), logic and architecture diagrams, and control narratives.
Successfully completed Honeywell system - DCS, ESD, and FGS hardware and software Pre-FAT and FAT of Ammonia and Urea Barauni and Sindri project activity within the allocated time frame and as per customer expectations.
Performing IFAT in the Honeywell factory with a Siemens PLC and a Honeywell system interface.
Provided resolution on all customer queries regarding the Honeywell System (DCS, ESD, and FGS), and logged the record as per standard procedure.
Field Instrument Advisor
Honeywell Automation India Ltd. (Honeywell UOP)
Pune
10.2016 - 09.2019
Worked as a Field Instrument Advisor-1 associated with Honeywell UOP's refining and petrochemical processes and complexes for field instrument review and checking installation as per licensor agreement.
Also performed DCS, ESD, and PLC checkout, and commissioning activity.
Study P&IDs and cause-and-effect diagrams, and suggest modifications as per process requirements and applicable standards.
Preparation of the instrument design basis, general engineering specification.
Evaluate the process and hydraulic data, and determine whether the process hydraulics are adequate to achieve good control for all operating cases.
Ensure all designs and engineering comply with area classification, and instrumentation is properly rated for use within a hazardous area.
Inspection and dimension measurement of orifice plates to validate the design meter's maximum flow measurement accuracy.
Designing Specification Sheets for Flow Elements (Orifice), DP-Type Transmitters, Thermowells, Thermocouples, RTDs, Level Transmitters, Pressure Gauges, Temperature Gauges, and Control Valves.
Preparation of control schemes (single-loop PID, cascade-loop PID, split-range controllers) in Microsoft Visio.
Lead all instrument engineering-related design review meetings, and monitor and review design changes.
Inspection, commissioning, and operation support for various UOP-licensed processes.
Cross-referencing all kinds of customer-purchased field instrument specifications with UOP design specifications, and issuing a punch list for deviation findings with detailed explanations of future consequences.
Instruments inspection, instruments installation checking, calibration checking and troubleshooting, and issuing a punch list for deviation findings with detailed explanations of future consequences.
Inspection and dimension measurement of orifice plates, performing orifice plate bore calculations as per different applicable standards like ASME MFC - 3M and ISO 5167 to validate design meter maximum flow measurement accuracy, and issuing a punch list for deviation findings with detailed explanations of future consequences.
DCS and emergency shutdown system configuration checking is conducted as per DCS configuration specifications and cause-and-effect diagrams, and a punch list is issued for deviations found, with detailed explanations of future consequences.
Correction and modification in control strategies, field instruments calibrations, and control loops.
Provide instrumentation and process control training to customer engineers and technicians for the smooth, efficient operation of the plant.
Instrumentation Engineer
ThyssenKrupp Industrial Solution India
Pune
08.2014 - 10.2016
Company Overview: Formerly UHDE, India.
In the DFR phase, preparing a cost estimation of instrumentation for projects.
Preparation of requisition and specification of General Instrument Specification.
Preparation of requisition and specification of long lead instrumentation items, like control valves, ESD valves, etc.
Review of interfacing documents, interdisciplinary interfaces, plot plan, detailed design documents like hookup, instrument index, loop diagrams, etc.
Instrument sizing calculation (Sizing Control Valve and Orifice using Conval).
Reviewing the Process P&IDs after development, checking the control and interlock descriptions, preparing the development of the instrument index list, I/O lists, cable list, junction box list, and tag attributing list.
Coordinate for instrument-related activity in the process, piping, and mechanical department.
Checking all vendor DCS, SIS documents, logics, interlocks, and alarms in DCS.
Preparation of Instrument Index, Data Sheets, Instrument Location Layout, Instrument Cable.
On-site coordination for the modification and updating of loop drawings, hookup drawings.
Preparation of the point database and deliverables of the I/O List and Instrument Index, as per client requirements.
Education
J.D. - Instrumentation & Control engineering
Vishwakarma Institute of Technology
Pune, Maharashtra, India
05-2014
Skills
Control system design
Instrumentation analysis
Field instrumentation
Project specification
Systems architecture
Process control
Functional specifications
Vendors coordination
Hazardous area classification
Technical support
Instrumentation design
Control systems integration
Self motivation
Multitasking
Time management abilities
Design optimization
Process control development
Projects
Offshore FPSO – Jaguar – Whiptail (Exxon Mobil)
LSTK contract for the engineering, procurement, construction and commissioning of the PFLNG3 Offshore LNG 3 unit with 2.0 MTPA. (Petronas).
Ammonia-Urea Fertilizer Complex Barauni & Sindri India. (HURL India)
Dual Feed Cracker Unit (DFCU), EPCC-07 package. (HRRL India)
DHDS Revamp MANALI, Chennai- Tamil Nadu, India.(CPCL India)
Polybutylene Terephthalate (PBT) Plant, Madinat Al-Jubail, Saudi Arabia. SIPCHEM (SCC)