ANANTH JJ
Deputy Manager - Production
Trivandrum
Summary
Proactive and results-driven Production Manager with over a decade of experience in overseeing large-scale manufacturing operations. Expertise in Lean Manufacturing, Six Sigma methodologies, and compliance with ISO 13485, ISO 9001, and FDA regulations. Proven track record in strategic planning, continuous improvement, and optimizing production processes to achieve organizational goals. Open to relocating to contribute effectively to global operations.
Overview
14
14
years of professional experience
4
4
years of post-secondary education
4
4
Certifications
Work History
Deputy Manager - Production
Terumo Penpol Pvt Limited
8 2010 - Current
- Managed production operations for plastic extrusion and bag sealing sections, ensuring compliance with ISO 13485 and FDA regulations
- Developed and implemented strategies to meet production targets, resulting in 10% increase in productivity and 15% reduction in production costs
- Led FDA inspections and external audits with zero audit findings, maintaining highest standards of compliance
- Drove lean manufacturing initiatives, including implementation of KANBAN and cell line setups, leading to 20% improvement in production flow
- Directed team of 120 employees, providing training and leadership to enhance skill development and ensure adherence to safety protocols.
- Improved team efficiency by streamlining processes and implementing innovative management strategies
Assistant Manager Production
Terumo Penpol Pvt Limited
12.2019 - 06.2023
- Oversaw all activities in bag sealing section, achieving 98% First Pass Yield (FPY) through rigorous quality checks and process improvements
- Implemented cost reduction projects, saving INR 60 million annually by optimizing material usage and improving equipment efficiency
- Spearheaded continuous improvement projects, including 5S activities and safety audits, resulting in 30% reduction in workplace accidents.
- Supervised day-to-day operations to meet performance, quality and service expectations
Senior Engineer Production
Terumo Penpol Pvt Limited
08.2014 - 12.2019
- Managed shift-wise production, ensuring adherence to production targets and quality standards
- Conducted in-process inspections and audits to maintain compliance with GMP requirements
- Played key role in installation and commissioning of fully automatic bag sealing machines, which increased production capacity by 40%.
- Determined equipment failure root cause and implemented solutions
Engineer Production
Terumo Penpol Pvt Limited
08.2010 - 08.2014
- Managed shift wise activities of bag sealing section leading team of 30 operators
- Actively contributed to various cross-functional team (CFT) projects, including successful implementation of lean manufacturing practices.
Education
Master of Science - M.Tech in Quality Management
BITS
Pilani 06.2024 - Current
Bachelor of Science - Mechanical Engineering
Cochin University of Science And Technology (CUSAT)
Cochin 06.2006 - 06.2010
Skills
Lean Six Sigma: Certified Black Belt with strong focus on continuous improvement and waste reduction
Production Management: Extensive experience in managing production schedules, equipment maintenance, and resource allocation
Quality Compliance: Deep knowledge of ISO 13485:2016, FDA regulations, and other industry standards
Team Leadership: Skilled in training, motivating, and leading large production teams to achieve high efficiency and safety standards
Problem Solving: Proficient in failure analysis, root cause analysis, and corrective action deployment
Process Optimization: Expertise in Value Stream Mapping (VSM) and other lean tools for process refinement and validation
ERP : Strong knowledge in ERP software
Certification
Lean Six Sigma Black Belt, Benchmark, 05/01/2022
Accomplishments
- Led a team to achieve the lowest ever rejections in the section, resulting in annual savings of INR 60 million (2023).
- Transitioned from manual to fully automatic high-speed machines, reducing manpower by 50% (2021).
- Improved Overall Equipment Effectiveness (OEE) from 71% to 80% on Kiefel bag sealing machines, significantly increasing production (2015).
Willingness to relocate
Open to relocating for global job opportunities to bring my expertise in production management and lean manufacturing to your organization.
Languages
English (Fluent)
Malayalam (Fluent)
Hindi (Proficient)
Tamil (Proficient)
German
Beginner (A1)
Timeline
Master of Science - M.Tech in Quality Management
BITS
06.2024 - Current
Assistant Manager Production
Terumo Penpol Pvt Limited
12.2019 - 06.2023
Senior Engineer Production
Terumo Penpol Pvt Limited
08.2014 - 12.2019
Engineer Production
Terumo Penpol Pvt Limited
08.2010 - 08.2014
Bachelor of Science - Mechanical Engineering
Cochin University of Science And Technology (CUSAT)
06.2006 - 06.2010
Deputy Manager - Production
Terumo Penpol Pvt Limited
8 2010 - Current