PRADIP PATIL

Currently working with Expound Technivo. FZE Sharjah
Designation: SAP Lead Consultant –From Nov 2022 to till date
Name of Company: Gulf Cement Company, RAK, UAE (Cement Industry)
Project : S/4 HANA implementation (Nov 2022 to till date)
Position in Project: SAP PP /QM S/4 HANA Lead Consultant (PP-PI Manufacturing)

• Studied AS-IS Process and done requirement discussion with core team.
• Ensured 100% mapping of Business Processes during SAP Implementation process.
• Prepare RICEFW list and identified technical object for development
• Prepared BPML,PFD and BBP documents and got signed off

• Foray software for Tata Consultancy services (TCS)
  Designation: –Sep 2021 to Oct 2022
  
  Name of Company: Tata Consultancy services (TCS)
  Project : DSM Netherland Run and Maintenance
  Position in Project: senior PP/QM Consultant (PP-PI)
  Role & Responsibilities:
  
  • Providing solution on daily issues raised by users of DSM Global plant
  • Use remedy tools for proper tracking of all PP-PI/QM/WM/PM issues with solution and closer of ticket.
  • Do master data and customize changes by creating transfer request by using solution manager tool.
  • Complete incident and CRQ with correct documentation.
  • Work closely with technical and other support team to resolve issues on priority.
  • Effective communication with Users for solving issues
  • Configuration changes in PP/QM/WM modules as per business requirement

Expound Technivo Pvt. Ltd, Mumbai
Designation: SAP PP Senior Consultant –From Oct 2020 to Aug 2021

Name of Company: Mahindra and Mahindra
Project : SAP Harmony Support (May 2021 to Aug 2021)
Position in Project: PP Consultant (Repetitive Manufacturing)
Role & Responsibilities:
• BUD document preparation based on BRD for PP/QM
• FS creation with proper logic and effort estimation on solman call raised
• Customized development done for process mapping & custom Reports for SAP PP/QM.
• Worked very closely with ABAP programmer for Customized development.
• Solman documentation creation with creating TR
• Effective communication with Super Users for solving issues.
• Maintained issue tracking system.

Name of Company: M.T. Autocraft Parwanoo, Himachal Pradesh (Automotive Industry)
Project : SAP E2E implementation Project S/4 HANA 1909 (Oct 2020 to April 2021)
Position in Project: SAP PP S/4 HANA Senior Consultant (Discrete Manufacturing)

• Studied AS-IS Process and done the requirement discussion with core team.
• Ensured 100% mapping of Business Processes during SAP Implementation process.
• Prepared BBP documents and got signed off
• .
• Done the fit-gap analysis and feasibility study for customized processes.
• Responsible for the complete cycle using ASAP methodology.
• Extensively administered and resolved issues with MMR, BOM, Routings and Work Centre.
• Business process includes discrete manufacturing, Material subcontracting, Operation subcontracting, interplant subcontracting, and batch management.
• Monthly sales scheduling updating and MRP run to generate monthly material purchase requirements and create monthly plan orders.
• Codification logic for RD/FG/SFG material.
• Configured PP module for MTO/MTS scenario.
• Special process: Rework process, External Job work process, inter unit job work process.
• Done the Unit testing and Integration testing for SD, MM and FICO.
• Integrated with ABAP Consultants to customize the Core-user requirements.
• Generated end-user training manuals and quick reference guides and PFD for easy access.
• Planned the cut over strategy and black out period.
• Prepare Go Live action plan and successfully done the Go live activities with data uploading and all scenario runs.
• Addressing problems of end users and providing solution
• Working along with technical consultants and develop customized report and done enhancing as a when required

Project client- Spicer India Pvt. Ltd- (Jan 2020 to Sep 2020)
Job Responsibilities-
• As per Requirement to developed Business Gaps Reports design,configure and testing.
• Propose,Program and configure document and testing business solution according to functional and techincal requirement.
• Material Master-Configuration of material master record and selecting views
• Addressing problems of end users and providing solution
• Maintain accuracy of PP related master data like
• Bill of Material- Taking feedback from customer for any changes in Bill of material and modify the same with change number history
• Work Center-Creation and maintenance of work center with Capacity data, Capacity categories, Available capacity, Customizing parameter
• Routing-Creation and maintenance of routing in case of any changes in process flow of product.
• Creating material master for the new product development item.
• Responsible for creation and configuration of material master data, BOMs, production order type dependent
Parameter
• Maintain plant parameters such as MRP controller, MRP group/MRP Type, availability check of component, Lot sizing, Conversion of procurement proposals
• MRP run to schedule background jobs.
• Conversion of planned order and carrying our goods movement and order confirmations

• Production and Engineering Maintenance
• Use SAP ERP for in-house project implementation and work in SAP support team
• Done project on new line installations with updating all master data and configuration for new equipment in SAP
• Create master data for NPD project
• For NPD project, New work centers and routing created for new lines with production version to utilize the plant capacities
• Co-ordinate ABAP for technical developments whenever needed
• Request creation of production version to cater the production demand in available capacity
• Make and run monthly production demand in SAP
• Resolve issues of daily material issuing and production job card entries in SAP
• Upload demand for the unplan product in SAP
• Development and implement SOP’s for all manufacturing activities in line with companies operating procedures that including managing activates related to ISO certification and audits
• Review and analyze various MIS reports like OEE, downtime analysis, repeated failure, and CAPA report, spare and consumable consumption through SAP, PM compliance,
• Take overall responsibility for people development initiatives and building up in-house capabilities for the employees in the department
• Drive a performance driven culture in the team by timely monitoring, review of performance parameters and feedback to the team members
• Direct the maintenance and repair of an establishment's machinery, equipment and electrical and mechanical systems with utility equipment’s operation and maintenance
• Develop and implement schedules and procedures for safety inspections and preventive maintenance programs
• Improve machine efficiency, OEE, utility availability of air compressors, boiler, chillers, WTP, ETP by implementing robust maintenance systems like RCA and problem solving
• Asset Care (Maintenance) Planning based on spares and other resource availability & infrastructure management
• Plan, monitor and control the R&M budget as per manufacturing requirements
• Manages preventative and corrective maintenance programs, ensuring availability of appropriate equipment to meet all production needs
• Review and monitor execution of new projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity improvement and energy savings
• Cost optimization in improvement projects of building, facilities and maintenance with vendor development
• Ensure seamless operation of ETP accordance with legal and statutory norms
• Ensure Verification and calibration of all legal and internal engineering records frequently
• Implement TRACC system for world class manufacturing like TPM
• Implementation of OHSAS 18001 (safety) & ISO 14001 (Environment) 22000 (FSMS) and cGMP System Standards
• Use SAP ERP as an end user for production and engineering activities.

• Utility operations, Maintenance and Engineering
• Taking care of utility equipment and Plant equipment maintenance by implementing maintenance policies, which includes preventive Maintenance, predictive Maintenance i.e
• Condition monitoring (vibration analysis, Thermography & Oil testing), Autonomous Maintenance
• Lead and implement Strategic initiatives like Asset care(Maintenance), Autonomous Maintenance, Profit improvement projects,5S
• Prepare and implement the Preventive maintenance tasks by using Maintenance Steering Group 3 tool for all equipment’s of plant & utilities
• Carrying out maintenance planning & scheduling for all plant and utility equipment’s through maintenance Work orders on availability of spares, resources, supporting Vendors and OEMs
• Plan and manage plant and utilities maintenance budget
• Autonomous maintenance, Asset Care (Maintenance), 5s, and FI, GEMS to improve plant global ranking & strengthen the practices to improve equipment availability
• Handling spare part resource, coordinating with vendors & OEM planning for maintenance day and conducting techno commercial finalization with architect, civil, electro mechanical agencies
• Effectively utilizing problem solving tools like,5 why analysis, Fish bone analysis, to reduce the breakdown maintenance by identify root cause of each failure and developing the new full proof maintenance tasks to avoid repeated breakdowns
• Hire and oversee training and supervision of staff
• Organizing training for workforce related to SOP, maintenance, route cause analysis, etc
• Making monthly reports of Utility and plant maintenance KPI like Repaire&Maintenance
• Cost control, Mean Time Between Repair, Mean Time Between Failure, utility uptime, Safety Permit To Work compliance, accident investigation & injury reports with department wise core, non-core maintenance cost for each spare & services for the months
• Serving on the following:
• Maintenance planning with work order creation and closing on Maintenance CMMS software -Coswin 7i, Purchase and inventory management on software - -Swift and Syspro
• OHSAS 18001 (safety) & ISO 14001 (Environment) 22000 (FSMS) System Standards
• Strategic initiatives like Asset care, Autonomous Maintenance
• Providing assistance to:
• Safety Manager in carrying out & implementing risk assessments related to utility and plant equipment and procedures also making and implementing risk analysis for height and hot permit jobs with execution of safety capexes
• Modifying & installing new equipment and ensuring zero production loss due to non-availability & below standards of utilities
• Safeguarding compliance with statutory regulations with regards to:
• Safety vessels, tool tackles & safety valves
• Administer contracts for the provision of supplies and services
• Boilers, Controller of Explosives, Zero Access and Safe Machine Guarding procedures as per the SAB EHS guidelines
• Permit to work & Lock out Tag out (LOTOTO) system as per EHS guidelines, in the area of accountability
• Ensure legal compliance like Pollution Control Board and Industrial Development Corporation approvals for plant and process modifications, CCOE approvals for LPG/CO2/FO/Diesel storage.

• Spearheaded utility operations and maintenance and preparation of SOP, URS, DQ, IQ, OQ, PQ and EQ of utility equipment
• Carried out planning & scheduling of CAPEX budgets
• Carried preventative, corrective & breakdown maintenance jobs and made monthly engineering reports of utility consumptions and Maintenance KPI’s
• Organized training for workforce related to planning, maintenance, route cause analysis, etc
• Develop and implement Preventive maintenance program by spares, manpower, OEM and supporting vendor management
• Creating and implementing maintenance work order system
• Sourcing and procurement of MRO supplies and services
• To supervise day to day activities on various jobs
• To supervise preventive and predictive maintenance
• To guide technicians on the job
• To follow various pending jobs, service contract and other contractors
• To supervise contract job and project jobs
• To suggest any change, modification for cost saving and increase productivity
• To maintain history cards and relevant records.

• Spearheaded utility operations and maintenance and preparation of SOP, URS, DQ, IQ, OQ, PQ and EQ of utility equipment
• Carried out planning & scheduling of CAPEX budgets
• Carried preventative, corrective & breakdown maintenance jobs and made monthly engineering reports of utility consumptions and Maintenance KPI’s
• Organized training for workforce related to planning, maintenance, route cause analysis, etc
• Develop and implement Preventive maintenance program by spares, manpower, OEM and supporting vendor management
• Creating and implementing maintenance work order system
• Sourcing and procurement of MRO supplies and services
• SAP (MM) module used as an end user.

• Taking care of Preventive, Predicative & breakdown maintenance of plant & Utilities
• Plant Maintenance
• Includes static equipment’s (Column, Reactor, heat exchanger, Storage tanks, Reboiler), Rotary equipment’s ( Compressor, Centrifuge, pumps, cooling tower, DM plant etc.) and Pharma equipment’s (driers, shifter, blenders, coating m/c, blister packing m/c , compression machine)
• Utility Maintenance Includes Boiler, Chilling plant, cooling towers, HVAC, WTP & ETP
• Maintain daily maintenance records and History cards of all equipment’s.