Aniket Rokade
Manager Operational Excellence
Virar
Summary
Operational leader prepared to drive continuous improvement and streamline processes. Proven track record in optimizing workflows, enhancing efficiency, and implementing strategic initiatives. Strong focus on team collaboration and achieving measurable results. Adept at adapting to changing needs, ensuring reliability, and fostering culture of excellence. Key skills include process improvement, Lean methodologies, Six Sigma, and project management. Known for strategic thinking, problem-solving abilities, and effective communication.
Overview
10
10
years of professional experience
6
6
Certifications
Work History
Operational Excellence Manager
JJ PLASTALLOY PVT. LTD.
07.2024 - Current
- Implemented continuous improvement initiatives for ongoing process optimization and better performance metrics.
- Trained employees on best practices, ensuring a knowledgeable workforce capable of meeting organizational objectives.
- Managed projects from inception to completion, delivering results on time and within budget constraints.
- Improved customer satisfaction with timely and effective resolution of concerns and issues.
- Identified key operational improvements through root cause analyses, resulting in heightened efficiency.
- Championed change management initiatives, supporting staff through transitions and promoting a culture of adaptability.
- Led cross-functional teams to achieve departmental goals, fostering collaboration and teamwork.
- Increased productivity by optimizing workflows and eliminating bottlenecks in operations.
- Reviewed internal systems regularly for potential inefficiencies or gaps in functionality that could impact overall performance.
Deputy Manager Continuous Improvement (Quality)
GARDLER MANUFACTURING & TECH SERVICE
06.2022 - 06.2024
- Teamed with disciplinary leaders on determining annual operational targets and outlining needed quality improvements.
- Changed existing processes and implemented new processes to improve efficiency by 85%.
- Developed Continuous Improvement/Lean production training programs for onsite implementation.
- Implemented lean production methods to reduce waste by 85%.
- Managed development and implementation of lean and continuous improvement manufacturing initiatives across production environment.
- Mentored and coached Six Sigma Green Belts in lean manufacturing and continuous improvement processes.
- Optimized inventory management systems for better visibility into stock levels, leading to reduced waste and improved ordering accuracy.
- Improved customer satisfaction scores by addressing root causes of issues and implementing corrective actions.
- Facilitated Kaizen events to engage employees in problem-solving activities, promoting collaboration and teamwork.
- Reduced production downtime through proactive identification of bottlenecks and optimization of workflows.
- Conducted regular audits of processes to ensure compliance with established standards, identifying gaps and recommending solutions for improvement.
- Established and tracked quality department goals and objectives.
Assistant Manager-Quality Control
JAY PRECISION PHARMACEUTICAL PVT. LTD. (A Cipla I
02.2019 - 05.2022
- Supervised day-to-day operations to meet performance, quality and service expectations.
- Updated quality control standards, methods and procedures to meet compliance require.
- Developed strong working relationships with staff, fostering a positive work environment.
- New Project Development (Verification & Validation)
- Investigated customer complaints (Failure Investigation with Global 8D & DMAIC), conducted root cause analysis and developed Corrective actions (CAPA) Increased customer satisfaction through adherence to all quality standards and Customer requirements.
- To perform in house calibration of fixtures and gauges in production area and quality lab.
- Collaborated with the management team to develop strategic plans for business growth and improvement.
- To review and evaluation of Change Control, Deviations, CAPA. Investigation of Deviation, OOS.
- To prepare objective for QC department and ensure target for same achieve on time.
Quality Executive
BERICAP INDIA PVT. LTD.
12.2017 - 01.2019
- Developed and maintained Quality Management System documentation, ensuring accuracy and consistency across all departments.
- Established key performance indicators for monitoring overall product quality and customer satisfaction levels.
- Collaborated with cross-functional teams to develop effective process improvement initiatives.
- Coordinated internal training programs on quality-related topics, enhancing employee knowledge and skills.
- Supported new product development efforts by ensuring proper testing methods were employed throughout the design phase, reducing time-to-market delays due to unforeseen quality issues upon launch.
- Reduced defect rates through comprehensive root cause analysis and corrective action plans.
- Managed supplier relationships to drive improvements in material quality and delivery times.
- To check processed for performing testing machine on Torque Tester, ATEQ Tester, SST Test & Sealing Test.
- To check Resin material quality on Melt Flow Index Tester & Density Tester.
- To check materials like Wads, Metal rings, corrugated boxes, Liners as per Bericap Standard.
Quality Engineer
DURA AUTO SYSTEM (India) PVT. LTD.
08.2015 - 11.2017
- Performed quality inspections and drafted reports to detail non-conforming material issues.
- Improved customer satisfaction levels with timely resolution of non-conformance issues and effective corrective actions.
- Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout the manufacturing process.
- New Projects Development o Validation of all sub-assemblies, assemblies as per customer requirement (Cavity wise Tool wise/Machine wise) o Verification of drawing & customer requirement (Build wise layout inspection & safe launch plan, fitment & functional verification.
- In-process Quality (Documentations, Process & Product Audits)
- Metrology Lab Inspection (All Instrument, Gauges Handling & Calibration process)
- Problems Solving & Analysis-Production Line, Customer End & Supplier End - Prepare & submit G8D for In process & Customers, Perpetration of Q-Alert, Failure catalogue & Awareness Training for customers & In process complaints.
- Periodic Visit to Customers End.
- Child Parts, Assembly, Component Measurement, Layout & Inspection
- Process Parameter Training, Quality Controls Training & Awareness online (Team & Team leaders).
Diploma Apprentice Trainee
VOLKSWAGEN INDIA PVT. LTD.
08.2014 - 08.2015
- Gained exposure to different aspects of the industry through rotation among diverse departments or job functions during the apprenticeship tenure.
- Demonstrated respect, friendliness, and willingness to help wherever needed.
- Proved successful working within tight deadlines and a fast-paced environment.
- Acted as a team leader in group projects, delegating tasks and providing feedback.
- Kept work areas clean and organized.
- Assisted equipment operators in alignment, movement and adjustment of equipment and materials.
Education
Diploma In Mechanical Engineering
Government Polytechnic
Malvan, India05-2014
Skills
Quality Management Systems
Research & Product Development
Process / Continuous Improvement
Customer Relationship Management
Safety & Risk Management
Certification
Lean Six Sigma Black Belt
Timeline
Operational Excellence Manager
JJ PLASTALLOY PVT. LTD.
07.2024 - Current
Deputy Manager Continuous Improvement (Quality)
GARDLER MANUFACTURING & TECH SERVICE
06.2022 - 06.2024
Assistant Manager-Quality Control
JAY PRECISION PHARMACEUTICAL PVT. LTD. (A Cipla I
02.2019 - 05.2022
Quality Executive
BERICAP INDIA PVT. LTD.
12.2017 - 01.2019
Quality Engineer
DURA AUTO SYSTEM (India) PVT. LTD.
08.2015 - 11.2017
Diploma Apprentice Trainee
VOLKSWAGEN INDIA PVT. LTD.
08.2014 - 08.2015
Lean Six Sigma Black Belt
Lean Six Sigma Green Belt
Lean Six Sigma Yellow Belt
Kaizen Lean Manager
PGP in Total Quality Management
Internal Quality Auditor
Diploma In Mechanical Engineering
Government Polytechnic
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